Anti-Lock Control - Anti-Lock Control
D
iagnosis and Testing
Ov
erview
Fo
r information on the operation of the system:
REFER to: Anti
-Lock Control
(206-09 Anti-Lock Control, Description and Operation).
I
nspection and verification
1.
1. Veri
fy the customer concern.
2. 2. Visually inspect for obvious mech anical or electrical faults.
visual insp
ection
3.
3. If
an obvious cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step
4. 4. Use the approved diagnostic system or a scan tool to retrieve any diagnostic trouble codes (DTCs) before moving
onto the DTC index.
Make sure that
all DTCs are cleared following rectification.
DTC Index
MechanicalElectrical
ABS se
nsors
W
heel speed sensor ring for
any damage/contamination
Hydrauli
c control unit (with attached ABS module) condition and
fitment
F
uses
Harnes
ses and connectors
War
ning light operation
Wh
eel speed sensors
Dynam
ic stability control (DSC)
switch
Stoplamp switch
ABS module Con
troller area network (CAN)
circuits
DT
C
De
scription
Possib
le causes
Acti
ons
C1
095
Pump mo
tor circuit failure
Module power or
gr
ound supply fault
Module
failure
Check the modu
le power and
ground supplies. GO to
Pinpoint Test A.
R
efer to the warranty policy and
procedures manual if a module is suspect.
C1
137
Control modu
le internal
circuit failure
Module power or
gr
ound supply fault
Module
failure
Check the modu
le power and
ground supplies. GO to
Pinpoint Test A.
R
efer to the warranty policy and
procedures manual if a module is suspect.
C1
145
Right
-hand front wheel speed
sensor (WSS) circuit failure
W
SS circuit: open
circuit
W
SS circuit: short
circuit to ground
W
SS circuit: short
circuit to power
WSS
failure
F
or right-hand front WSS tests. GO to Pinpoint Test
B.
C1
155
Left-hand front wheel
speed
sensor (WSS) circuit failure
W
SS circuit: open
circuit
W
SS circuit: short
circuit to ground
W
SS circuit: short
circuit to power
WSS
failure
F
or left-hand front WSS tests. GO to Pinpoint Test
C.
C1
165
Ri
ght-hand rear wheel speed
sensor (WSS) circuit failure
W
SS circuit: open
circuit
W
SS circuit: short
circuit to ground
F
or right-hand rear WSS test
s. GO to Pinpoint Test D.
Make sure the ignition is turned off. 1
Meas
ure the resistances between LF27,
pins 08 and 24 (B) and ground.
2
Are
the resistances less than 5 ohms?
Yes The power and ground supplies to the module are ok . Recheck the DTCs for codes indicating a fault
elsewhere.
No Repair the high resistance circui t. Refer to the electrical guides. Clear the DTC, check for normal
operation.
PINPOINT TE
ST B : CHECK THE RIGHT-HAND FRONT WSS AND CIRCUITS
•
NOTE: Check connectors and pins for damage/corrosion
(see visual inspection).
•
NOTE: Check the WSS ring condition, whee
l bearing etc. Before beginning pinpoint test s refer to the visual inspection.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
B1: CHECK
THE WSS OUTPUT
Disc
onnect the ABS sensor connector, FR01.
1
Connec
t a multimeter set
to read alternating curr ent volts (AC volts) between pins 1 and 2 of the
sensor.
2
Spin
the wheel by hand and check the meter display.
3
Doe
s the sensor generate a voltage?
Yes GO to B2
.
No
If the WSS ring is in good condition, install a new WSS.
REFER to: Front Wheel Speed Sensor
(20
6-09 Anti-Lock Control, Removal and Installation).
B2:
CHECK THE WSS SIGNAL CIRCUIT CONTINUITY
Make sure the ignition is off. 1
Di
sconnect the ABS module connector, LF27.
2
Meas
ure the resistance between LF27
, pin 03 (Y) and FR01, pin 02 (Y).
3
I
s the resistance less than 5 ohms?
Yes GO to B3
.
No
Repair the high resistance circui t. This circuit includes intermediate connector, LF02. Refer to the
electrical guides. Clear the DTC, check for normal operation.
B3:
CHECK THE WSS RETURN CIRCUIT CONTINUITY
Meas
ure the resistance between LF27
, pin 04 (G) and FR01, pin 01 (G).
1
I
s the resistance less than 5 ohms?
Yes The WSS and circuits are OK. Check for DTCs indicating a possible module failure.
No Repair the high resistance circui t. This circuit includes intermediate connector, LF02. Refer to the
electrical guides. Clear the DTC, check for normal operation.
P
INPOINT TEST C : CHECK THE LEFT-HAND FRONT WSS AND CIRCUITS
•
NOTE: Check connectors and pins for damage/corrosion
(see visual inspection).
•
NOTE: Check the WSS ring condition, whee
l bearing etc. Before beginning pinpoint test s refer to the visual inspection.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
C1
: CHECK THE WSS OUTPUT
Disc
onnect the ABS sensor connector, FL01.
1
Connec
t a multimeter set
to read alternating curr ent volts (AC volts) between pins 1 and 2 of the
sensor.
2
Spin
the wheel by hand and check the meter display.
3
Doe
s the sensor generate a voltage?
Yes GO to C2
.
No
If the WSS ring is in good condition, install a new WSS.
REFER to: Front Wheel Speed Sensor
(20
6-09 Anti-Lock Control, Removal and Installation).
C2
: CHECK THE WSS SIGNAL CIRCUIT CONTINUITY
Make sure the ignition is off. 1
Disc
onnect the ABS module connector, LF27.
2
M
e
asure the resistance between LF27, pin 17 (W) and FL01, pin 02 (W).
3
I
s
the resistance less than 5 ohms?
Yes GO to C3
.
No
Re
pair the high resistance circui
t. This circuit includes intermed iate connector, LF02. Refer to the
electrical guides. Clear the DTC, check for normal operation.
C3: CH
ECK THE WSS RETURN CIRCUIT CONTINUITY
Measure
the resistance between LF27, pin 18 (R) and FL01, pin 01 (R).
1
Is
the resistance less than 5 ohms?
Yes The WSS and circuits are OK. Check for DTCs indicating a possible module failure.
No Repair the high resistance circui t. This circuit includes intermediate connector, LF01. Refer to the
electrical guides. Clear the DTC, check for normal operation.
PI
NPOINT TEST D : CHECK THE RIGH
T-HAND REAR WSS AND CIRCUITS
•
NOTE: Check connectors and pins for damage/corrosion
(see visual inspection).
• NO
TE: Check the WSS ring condition, whee
l bearing etc. Before beginning pinpoint test s refer to the visual inspection.
TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
D1: CHECK
THE WSS OUTPUT
Disc
onne
ct the ABS sensor connector, RA02.
1
Connec
t
a multimeter set
to read alternating curr ent volts (AC volts) between pins 1 and 2 of the
sensor.
2
Spin
the wheel by hand and check the meter display.
3
Doe
s
the sensor generate a voltage?
Yes GO to D2
.
No
If
the WSS ring is in good condition, install a new WSS.
REFER to: Rear Wheel Speed Sensor
(206-0
9 Anti-Lock Control, Removal and Installation).
D
2
: CHECK THE WSS SIGNAL CIRCUIT CONTINUITY
Make sure the ignition is off. 1
Disc
onnect the ABS module connector, LF27.
2
Measure t
he resistance between LF27
, pin 07 (O) and RA02, pin 01 (O).
3
Is
the resistance less than 5 ohms?
Yes GO to D3
.
No Re
pair the high resistance circui
t. This circuit includes intermed iate connector, LA02. Refer to the
electrical guides. Clear the DTC, check for normal operation.
D3:
CHECK THE WSS RETURN CIRCUIT CONTINUITY
Meas
ure t
he resistance between LF27
, pin 06 (Y) and RA02, pin 02 (Y).
1
Is
the resistance less than 5 ohms?
Yes The WSS and circuits are OK. Check for DTCs indicating a possible module failure.
No Repair the high resistance circui t. This circuit includes intermediate connector, CA09. Refer to the
electrical guides. Clear the DTC, check for normal operation.
PI
NPOINT TEST E : CHECK THE LEFT-HAND REAR WSS AND CIRCUITS
•
NOTE: Check connectors and pins for damage/corrosion
(see visual inspection).
• NO
TE: Check the WSS ring condition, whee
l bearing etc. Before beginning pinpoint test s refer to the visual inspection.
TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
E1
: CHECK THE W
SS OUTPUT
Disc
onne
ct the ABS sensor connector, LA02.
1
Connec
t
a multimeter set
to read alternating curr ent volts (AC volts) between pins 1 and 2 of the
sensor.
2
Spin
the wheel by hand and check the meter display.
3
Doe
s the sensor generate a voltage?
Yes GO to E2
.
No
If the WSS ring is in good condition, install a new WSS.
REFER to: Rear Wheel Speed Sensor
(20
6-09 Anti-Lock Control, Removal and Installation).
E2
: CHECK THE WSS SIGNAL CIRCUIT CONTINUITY
Make sure the ignition is off. 1
Di
sconnect the ABS module connector, LF27.
2
Meas
ure the resistance between LF27
, pin 21 (U) and LA02, pin 01 (U).
3
I
s the resistance less than 5 ohms?
Yes GO to E3
.
No
Repair the high resistance circui t. This circuit includes intermediate connector, LA02. Refer to the
electrical guides. Clear the DTC, check for normal operation.
E3
: CHECK THE WSS RETURN CIRCUIT CONTINUITY
Meas
ure the resistance between LF27
, pin 22 (U) and LA02, pin 02 (U).
1
I
s the resistance less than 5 ohms?
Yes The WSS and circuits are OK. Check for DTCs indicating a possible module failure.
No Repair the high resistance circui t. This circuit includes intermediate connector, CA29. Refer to the
electrical guides. Clear the DTC, check for normal operation.
P
INPOINT TEST F : CONT
ROLLER AREA NETWORK (CAN) INTEGRITY TEST
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
F
1: CHECK THE NETWORK INTEGRITY
FROM THE DIAGNOSTIC SOCKET
M
easure the resistance between pins 06 (Y) and 14 (G) of the diagnostic socket.
1
I
s the resistance 60 ohms?
Yes The CAN system is OK. Check for DTCs indicating a fault elsewhere.
No Check the CAN system for open an d short circuits. Refer to the electrical guides. Clear the DTC,
check for normal operation.
Anti-Lock Control - Anti-Lock Brake System (ABS) Module
Remo
val and Installation
Remov
a
l
• C
A
UTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
Sp
ecial Tool(s)
Brake Pedal
H
old Tool
JDS 9013
1. Disc onne
ct battery ground cable (IMPORTANT, see operation
86.15.19 for further information).
2. Position vehicle on a four-post lift.
3. Open engine compartment and fit paint work protection covers
to fenders.
4. NOTE : Th
e following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake tubes.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect a
bleed tube and co
ntainer to the calipers.
Op
en bleed nipples.
5. Depress and hold down brake pedal u s
ing special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
6. Tighten bleed nipples to:
Front caliper blee d nipple 4-6 Nm.
Rear
caliper bleed nip
ple 8-11 Nm.
Anti-Lock Control - Front Wheel Speed Sensor
Remo
val and Installation
Remov
a
l
Installation
1.
Ra
ise front of vehicle and support
on stands. Refer to section
100-02.
2. Remove wh
eel speed sensor.
Di
sc
onnect harness connector.
Re
mo
ve bolt.
3. Clean components and mating surfaces.
1. Inst al
l wheel speed sensor.
Posit
i
on sensor.
Install and tigh
ten bolt to 8-1
0 Nm.
Conne
ct
harness connector.
2. Remove stands an d lower vehicle.
Anti-Lock Control - Hydraulic Contro
l Unit (HCU)
Re
moval and Installation
Remov
al
• C
AUTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
S
pecial Tool(s)
Brake Pedal
Hold Tool
JDS 9013
1. Disc
onnect battery ground cable (IMPORTANT, see operation
86.15.19 for further information).
2. Position vehicle on a four-post lift.
3. Open engine compartment and fit paint work protection covers
to fenders.
4. NOTE
: The following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake tubes.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect
a bleed tube and co
ntainer to the calipers.
O
pen bleed nipples.
5. Depress and hold down brake pedal u
sing special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.
6. Tighten bleed nipples to:
Front caliper blee d nipple 4-6
Nm.
Rear
caliper bleed nipple 8-11 Nm.
Anti-Lock Control - Rear Wheel Speed Sensor
Re
moval and Installation
Remov
al
Installation
1.
R
aise rear of vehicle and support
on stands. Refer to section
100-02.
2. Re
move wheel speed sensor.
Di
sconnect harness connector.
Re
move bolt.
3. Clean components and mating surfaces.
1. Inst
all wheel speed sensor.
Posit
ion sensor.
Install and tigh
ten bolt to 8-10 Nm.
Conne
ct harness connector.
2. Remove stands an d lower vehicle.