Superchar
ger
Outlet Pipe (18.50.16)
Supercharger Outlet Pipe Gasket (18.50.17)
Throttle Body Elbow (19.70.28)
Throttle Body Elbow Gasket (19.70.29)
303‐13: Evaporative Emissions
Diagnosis and Testing
Evaporative Emissions
Preliminary
Inspection
Diagnostic
Drive Cycles
Diagnostic
Trouble Code (DTC) index/Symptom Chart
Pinpoint
Tests
Removal
and Installation
Evaporative
Emission Canister (17.15.13)
Evaporative
Emission Canister Purge Valve (17.15.30)
Fuel
Tank Press
ure Sensor (19.55.31)
Fuel
Vapor Vent Valve Housing (19.55.24)
Fuel
Vapor Vent Valve Housing Seal (19.55.25)
303
‐14: Electronic Engine Controls
Description
and
Diagnosis
and Testing
Electronic
Engine Con
trols
Inspection
and Verification
Driver
Information Chart
Default
mode Definitions
Diagnostic
Trouble Code (DTC) Index
Pinpoint
Tests
Removal
and Installation
Catalyst
Monitor Sensor LH (18.30.81)
Catalyst
Monitor Sensor RH (18.30.80)
Heated Oxygen Sensor (HO2S) LH (18.30.79)
Heated Oxygen Sensor (HO2S) RH (18.30.78)
Camshaft
Position
Sen s
or
ECM
Position
Sensor
Crankshaft
Removal
Engine
Coolant Temperature
Sensor
Operation
Intake Air Temperature (IAT) Sensor (18.
30.52)
P0122Throttle
position (TP) sensor 1 low
voltage
TP se ns
or to ECM sensing circuit 1
(TP sensor pin 3) open circuit or
high resistance
TP sensor fail
ure
F
o
r TP sensor circ
uit tests,GO to
Pinpoint Test D.
, and GO
to Pinpoint
Test K.
.
P0123Throttl e
position (TP) sensor 1
high voltage
TP se ns
or to ECM sensing circuit 1
(TP sensor pin 3) short circuit to
high voltage
TP sensor fail
ure
F
o
r TP sensor circ
uit tests,GO to
Pinpoint Test D.
, and GO
to Pinpoint
Test K.
.
P0125En
gine coolant temperature (ECT)
sensor response (for closed loop
fuel control)
Low/contaminated coolant Therm o
stat failure
ECT se
ns
or to ECM sensing circuit
high resistance, open circuit or
short circuit to high voltage
Che c
k coolant level and condition.
Check thermostat function. For ECT
sensor circuit tests,GO to Pinpoint
Test C.
.
P0131Right -
hand H02S sense circuit low
voltage
H02 S
disconnected
H0
2S to
ECM wiring open circuit
H0
2S short ci
rcuit to ground
H0
2S fail
ure
F
or R
ight-hand HO2S circuit tests,GO
to Pinpoint Test E.
.
P0132Right-
hand H02S sense circuit
high voltage
H02 S
sensing circuit short circuit to
high voltage
H0 2S groun
d braided shield open
circuit
H0 2S fail
ure
F
or R
ight-hand HO2S circuit tests,GO
to Pinpoint Test E.
.
P0133Right-
hand H02S sense circuit
slow response
Engine m
isfire
H02
S
disconnected
H0
2S mechanical damage
H0
2S to
ECM wiring intermittent
open circuit
H02 S
sensing circuit short circuit to
high voltage
H02S short ci
rcuit to ground
H02S groun
d braided shield open
circuit
H0 2S heater circuit faul
t
Exhaus
t leak
Low e
x
haust temperature
Injector fl
ow parti
ally blocked
Catal
y
st efficiency decrease
H0
2S fail
ure
Chec
k for 'en
gine misfire detected'
DTCs. For HO2S circuit tests,GO to
Pinpoint Test E.
.G
O to Pinpoint Test
F.
. Check for exhaust leaks,
REF
ER to Section 309
-00
Ex
haust
Sy
ste
m
.
Chec k inje
ctors,
REFER to Section 303
-04 Fu
el
Charging and Cont
rols
.
P0135Right
-
hand H02S heater circuit
malfunction
H02 S
disconnected
H0
2S h
eater power supply open
circuit
H0 2S heater to ECM wi
ring short
circuit or open circuit
H0 2S heater fai
lure
F
o
r right-hand HO2S heater circuit
tests,GO to Pinpoint Test F.
.
P0137Right-
hand catalyst monitor
sensor sense circuit low voltage
Catal y
st monitor sensor
disconnected
Catal y
st monitor sensor to ECM
wiring open circuit
Catal y
st monitor sensor short
circuit to ground
Cat a
lyst monitor sensor failure
F
or ri
ght-hand catalyst monitor sensor
circuit tests,GO to Pinpoint Test G.
.
P0138Right -
hand catalyst monitor
sensor sense circuit high voltage
Catal y
st monitor sensor sensing
circuit short circuit to high voltage
Catalyst
monitor sensor ground
braided shield open circuit
Cata
lyst monitor sensor failure
F
or ri
ght-hand catalyst monitor sensor
circuit tests,GO to Pinpoint Test G.
.
P0140Right -
hand catalyst monitor
sensor sense circuit no activity
Catal y
st monitor sensor
disconnected
Catal y
st monitor sensor
mechanical damage
Catal y
st monitor sensor to ECM
wiring open circuit
Catal y
st monitor sensor sensing
circuit short circuit to high voltage
Cataly
st monitor sensor short
circuit to ground
Catalyst
monitor sensor ground
braided shield open circuit
F or ri
ght-hand catalyst monitor sensor
circuit tests, GO to Pinpoint Test G.
.
Check f o
r exhaust leaks,
REFER to Section 309
-00 Ex
haust
Sy
ste
m
.
Chec k inje
ctors,
REFER to Section 303
-04 Fu
el
Charging and Con
t
rols
.
Exhaus
t leak
Low e
xhaust temperature
Cat
alyst monitor sensor failure
P0151Le
ft-hand H02S sense circuit low
voltage
H02
S disconnected
H0
2S to ECM wiring open circuit
H0
2S short circuit to ground
H0
2S failure
F
or left-hand HO2S circuit tests, GO
to Pinpoint Test H.
.
P0152Le
ft-hand H02S sense circuit high
voltage
H02
S sensing circuit short circuit to
high voltage
H0
2S ground braided shield open
circuit
H0
2S failure
F
or left-hand HO2S circuit tests,GO to
Pinpoint Test H.
.
P0153Le
ft-hand H02S sense circuit slow
response
Engine
misfire
H02
S disconnected
H0
2S mechanical damage
H0
2S to ECM wiring intermittent
open circuit
H02
S sensing circuit short circuit to
high voltage
H0
2S short circuit to ground
H0
2S ground braided shield open
circuit
H0
2S heater circuit fault
Exhaus
t leak
Low e
xhaust temperature
Injector fl
ow partially blocked
Catal
yst efficiency decrease
H0
2S failure
Chec
k for 'engine misfire detected'
DTCs. For HO2S circ uit tests, GO to
Pinpoint Test H.
. Check for exhaust
leak
s,
REFER to Section 309
-00
Exhaust
Sy
stem
.
Chec
k injectors,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
P0155Left-hand H02S heater
circuit
malfunction
H02
S disconnected
H0
2S heater power supply open
circuit
H0
2S heater to ECM wiring short
circuit or open circuit
H0
2S heater failure
F
or left-hand HO2S heater circuit
tests,GO to Pinpoint Test I.
.
P0157Le
ft-hand catalyst monitor sensor
sense circuit low voltage
Catal
yst monitor sensor
disconnected
Catal
yst monitor sensor to ECM
wiring open circuit
Catal
yst monitor sensor short
circuit to ground
Cat
alyst monitor sensor failure
F
or left-hand catalyst monitor sensor
circuit tests,GO to Pinpoint Test J.
.
P0158Le
ft-hand catalyst monitor sensor
sense circuit high voltage
Catal
yst monitor sensor sensing
circuit short circuit to high voltage
Catalyst
monitor sensor ground
braided shield open circuit
Cat
alyst monitor sensor failure
F
or left-hand catalyst monitor sensor
circuit tests,GO to Pinpoint Test J.
.
P0160Le
ft-hand catalyst monitor sensor
sense circuit no activity
Catal
yst monitor sensor
disconnected
Catal
yst monitor sensor
mechanical damage
Catal
yst monitor sensor to ECM
wiring open circuit
Catal
yst monitor sensor sensing
circuit short circuit to high voltage
Catal
yst monitor sensor short
circuit to ground
Catalyst
monitor sensor ground
braided shield open circuit
Exhaus
t leak
Low e
xhaust temperature
Cat
alyst monitor sensor failure
F
or left-hand catalyst monitor sensor
circuit tests,GO to Pinpoint Test J.
.
Check f
or exhaust leaks,
REFER to Section 309
-00
Exhaust
Sy
stem
.
P0171Right
-hand cylinders combustion
too lean
Air
intake leak between MAF senso
r and th
rottle
F
uel filter system blockage
F
uel injector blockage
F
uel pressure regulator failure (low
fuel pressure)
Low f
uel pump output
Check ai
r intake system for leaks,
REFER to Section 303
-1
2 Intake Air
Distribu
tion and Filtering
.
Check the fuel fi
lter,
REFER to Section 310
-01
Fuel Tank
and Lines.
Chec
k the fuel injectors and fuel
TP se
nsor to ECM sensing circuits
('1' or '2') short circuit to high
voltage
TP sensor
failure
Throttl
e motor disconnected
Th
rottle motor to ECM drive circuits
short circuit or open circuit
Throttl
e motor failure
Throttl
e assembly failure
Test
K. . F
or throttle motor circuit
tests,GO to Pinpoint Test T.
. For
throttle body i
nformation,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
P1252Mec
hanical gu
ard position
malfunction (cruise (speed)
control)
VSV 1, 2, 3 v
acuum and/or
electrical circuit fault(s) open
circuit, short circuit or high
resistance
Mechanica
l guard sensor to ECM
sense circuit
Mechanica
l guard sensor failure
Mechanica
l guard actuator
siezed/spring broken
Throttl
e vacuum actuator fault
Se
e pinpoint tests for components
listed.
P1253Mec
hanical gu
ard position
malfunction (engine off)
VSV 1, 2, 3 v
acuum and/or
electrical circuit fault(s)
Mechanica
l guard sensor to ECM
sense circuit
Mechanica
l guard sensor failure
Mechanica
l guard actuator
siezed/spring broken
Throttl
e vacuum actuator fault
Se
e pinpoint tests for components
listed.
P1260Se
curity input malfunction
K
TM to ECM circuit short circuit,
high resistance or open circuit
KTM failu
re
F
or KTM circuit tests,GO to Pinpoint
Test Y.
.
P1313M
isfire rate catalyst damage,
right-hand. NOTE: This DTC will
flag only when accompanied by a
random or individual cylinder
misfire DTC; P0300, P0301 to
P0304
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.
P1314Mi
sfire rate catalyst damage, left-
Hand: NOTE. This DTC will flag
only when accompanied by a
random or individual cylinder
misfire DTC; P0300 to P0308
P1316M
isfire excess emission. NOTE:
This DTC will flag only when
accompanied by an individual
cylinder misfire DTC; P0300 to
P0308
P1336Cranksh
aft position
(CKP) sensor /
camshaft position (CMP) sensor
synchronization malfunction
CKP s
ensor/CMP sensor
disconnected
CKP sensor/CM
P sensor gap
incorrect/foreign matter on sensor
face
CKP s
ensor/CMP sensor sensing
circuit open circuit, short circuit to
ground, short circuit to high
voltage
CKP s
ensor/CMP sensor failure
F
or CKP sensor circ
uit tests,GO to
Pinpoint Test N.
. For CM
P sensor
circuit tests,GO to Pinpoint Test O.
.
P1367Ignit
ion monitor (ignition module
1)
Ignition modu
le
1 disconnected
Ignition modul
e 1 to ECM circuits
open circuit, short circuit to ground
or short circuit to B+ voltage
Ignition modul
e 1 ground circuit
fault
Ignition coil
relay failure
Ignition coil
open/short circuit
Ignition modul
e 1 failure
F
or ignition circuit tests,
REFER to Section 303
-07
Engine
Ignition.
P1368Ignit
ion monitor (ignition module
2)
Ignition modu
le
2 disconnected
Ignition modul
e 2 to ECM circuits
open circuit, short circuit to ground
F
or ignition circuit tests,
REFER to Section 303
-07
Engine
Ignition.
CLEAR th
e DTC. TEST the syst
em for normal operation.
PINPOINT TES
T G : DTC P0137, P0138; RIGH
T-HAND CATALYST MONITOR SENSOR LOW/HIGH
VOLTAGE, NO ACTIVITY
TE S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
G1
: C
HECK THE CATALYST MONITOR SENSOR SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sc
onnect the battery negative terminal.
1
Di
sc
onnect the catalyst monitor sensor electrical connector, EM22.
2
Disc
onne
ct the ECM electrical connector, EM12.
3
Meas
ure t
he resistance between EM22, pin 02 (U) and EM12, pin 17 (U).
4
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to G2
.
G2: CHECK
THE CATALYST MONITOR SENSOR SE
NSE CIRCUIT FOR SHORT TO HIGH VOLTAGE
Re
connect the battery negative terminal.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure t
he voltage between EM12, pin 17 (U) and GROUND.
3
Is th
e volt
age greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No
GO to G3
.
G3: CHECK
THE CATALYST MONITOR SENSOR
SENSE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swit
ch to the OFF
position.
1
Measure t
he resistance between EM12, pin 17 (U) and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to G4
.
G4: CHECK
THE CATALYST MONITOR SENSOR
GROUND CIRCUIT FOR OPEN CIRCUIT
Reconn
ect the ECM electrical connector, EM12.
1
Meas
ure t
he resistance between EM22, pin 01 (BRD) and GROUND.
2
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the circuit (this is a braide d lead which would require different repair techniques to standard
wiring). For additional information, refer to the wiring diagrams. CL EAR the DTC. TEST the system for
normal operation.
No INSTALL a new catalyst monitor sensor.
REFER to Catalyst Monitor Sensor RH
in this
section.
CLEAR the DTC. TEST the syst em for normal operation.
PINPOINT TES
T H : DTC P0151, P0152, P0153;
LEFT-HAND H02S LOW/HIGH VOLTAGE, SLOW
RESPONSE
•
NOTE: Before commencing this test, check the sensor connect
ions and harness, check for exhaust leaks, engine misfire,
etc. See 'visual inspection ch art' and 'possible causes'.
TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
H1:
C
HECK THE H02S SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sc
onnect the battery negative terminal.
1
D
is
connect the H02S electrical connector, EM23.
2
Disc
onne
ct the ECM electrical connector, EM12.
3
Meas
ure t
he resistance between EM23, pin 03 (G) and EM12, pin 14 (G).
4
Is th
e res
istance greater than 5 ohms?
1
Turn the ignition swit
ch to the
ON position.
2
Meas ure t
he voltage between EM23, pin 01 (PS) and GROUND.
3
Is th
e volt
age greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to I4
.
I4
: CHECK H02S HEATER CONTROL CIRCUIT FROM ECM FOR SHORT TO GROUND
Turn the ignition swit
ch to the
OFF position.
1
Measure t
he resistance between EM23, pin 01 (PS) and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new H02S.
REFER to Heated Oxygen Sensor (HO2S) LH
in this
section.
CLEAR the DTC. TEST the system for normal operation.
P INPOINT TES
T J : DTC P0157, P0158; LEFT-H
AND CATALYST MONITOR SENSOR LOW/HIGH
VOLTAGE, NO ACTIVITY
TE S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
J
1
: CHECK THE CATALYST MONITOR SENSOR
SENSE CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
1
Di
sc
onnect the catalyst monitor sensor electrical connector, EM24.
2
Disc
onne
ct the ECM electrical connector, EM12.
3
Meas
ure t
he resistance between EM24, pin 02 (N) and EM12, pin 16 (N).
4
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to J2
.
J2
: CHECK THE CATALYST MONITOR SENSOR SENSE CIRCUIT FOR SHORT TO HIGH VOLTAGE
R
e
connect the battery negative terminal.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure t
he voltage between EM12, pin 16 (N) and GROUND.
3
Is th
e volt
age greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to J3
.
J3
: CHECK THE CATALYST MONITOR SENSOR
SENSE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swit
ch to the OFF
position.
1
Measure t
he resistance between EM12, pin 16 (N) and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to J4
.
J4
: CHECK THE CATALYST MONITOR SENSOR
GROUND CIRCUIT FOR OPEN CIRCUIT
Reconn
ect the ECM electrical connector, EM12.
1
Meas
ure t
he resistance between EM24, pin 01 (BRD) and GROUND.
2
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the circuit (this is a braide d lead which would require different repair techniques to standard
wiring). For additional information, refer to the wiring diagrams. CL EAR the DTC. TEST the system for
normal operation
.
No INSTALL a new catalyst monitor sensor.
REFER to Catalyst Monitor Sensor LH
in this section.
CLEAR the DTC. TEST the syst em for normal operation.
P
INPOINT TEST K : DTC P0222, P0223; THRO
TTLE POSITION (TP) SENSOR CIRCUIT 2 LOW
VOLTAGE
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
K
1: CHECK TP SENSOR 2 SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Disc
onnect the TP sensor electrical connector, PI06.
2
D
isconnect the ECM electrical connector, EM11.
3
Me
asure the resistance between PI06, pin 02 (G) and EM11, pin 10 (G).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to K2
.
K
2: CHECK TP SENSOR 2 SENSE CIRC
UIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi
tch to the ON
position.
2
M
easure the voltage between PI06, pin 02 (G) and GROUND.
3
Is th
e voltage greater than 5 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new TP sensor.
REFER to Throttle Position (TP) Sensor
in this section.
CLEAR the DTC. TEST the system for normal operation.
PI
NPOINT TEST L : DTC P0327, P0328; RIGHT-HA
ND KNOCK SENSOR (KS) CIRCUIT OUT OF RANGE
(LOW VOLTAGE)
•
NOTE: Before commencing this
test, make sure that the sensor is making a good electrical contact with the cylinder
block. See 'possible causes'.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
L
1: CHECK THE KS SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Di
sconnect the KS electrical connector, PI26.
2
D
isconnect the ECM electrical connector, EM13.
3
Me
asure the resistance between PI26, pin 01 (S) and EM13, pin 18 (S).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to L2
.
L
2: CHECK THE KS SENSE CIRCUIT FOR SHORT TO HIGH VOLTAGE
Turn the ignition swi
tch to the ON
position.
1
R
econnect the battery negative terminal.
2
Meas
ure the voltage between PI26, pin 01 (S) and GROUND.
3
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to L3
.
E
lectronic Engine Controls -
Catalyst Monitor Sensor LH
Re
moval and Installation
General Equipment
Remov
al
Installation
Snap
-on tool S6176
1. WARNING: ENSURE THAT THE EXHAUST AND CATALYST
ARE COLD BEFORE COMMENCING WORK.
Disconnect the battery ground lead.
2. CAUTI
ON: Make sure the wiring harness is not twisted or
damaged on removal. Failure to fo llow this instruction may result
in damage to the vehicle.
From inside the engine compartment, release the relevant
sensor(s) multiplug from its mounting bracket and disconnect
the plug.
3. NOTE
: Right-hand shown, left-hand similar.
Using the Snap-on tool S6176, remove the sensor from
underneath the vehicle.
1. Fitting is the reverse of the removal procedure, noting that a
new sealing washer should be used.
2. CAUTI
ON: Make sure the wiring harness is not twisted or
damaged on installation. Failure to follow this instruction may
result in damage to the vehicle.
• NOTE: Right-hand shown, left-hand similar.
Tighten the sensor to specification.
3. Make good th
e exhaust seals.