WIRING SYSTEM 8DÐ403
STEP OPERATION ITEM TO BE CHECKEDITEM OF
REMARKS
MALFUNCTION
Only right rear door
is unlocked.
With key at unlock
position, check to
see if alarm stops.
(With all doors
unlocked.)
Activate alarm
device.
Only right front door
is unlocked.
With key at unlock
position, check to
see if alarm stops.
(With all doors
unlocked.)
Activate alarm
device. Check to see if alarm operates.
Check to see if alarm stops.
Check to see if indicator light
flashes.
Check to see if dome light and
courtesy light come on.
Check to see if indicator light
stays on steadily.
Check to see if indicator light
goes off after about 10 seconds.
Check to see if alarm operates.
Check to see if alarm stops.
Check to see if indicator light
flashes.
Check to see if dome light and
courtesy light come on.
Check to see if indicator light
stays on steadily.
Check to see if indicator light
goes off after about 10 seconds.
Check to see if alarm does not
operate.
Check to see if indicator light
stays on steadily. Unlock right rear door with
locking knob.
Insert key into key cylinder of
right front door and turn it in
unlock direction.
Open right rear door.
Close right rear door.
Insert key into key cylinder of
right front door and turn it in lock
direction.
Wait about 10 seconds.
Unlock right front door with
locking knob.
Insert key into key cylinder of
right front door and turn it in
unlock direction.
Open right front door.
Close right front door.
Lock right front door with key.
Wait about 10 seconds.
Unlock right front door with key.
Lock right front door with key.D
E
A
B
C
D
E
A
B
C
F
B 31
32
33
34
35
36
37
38
39
40
41
42
43
44
8F±1 BODY STRUCTURE
BODY AND ACCESSORIES
BODY STRUCTURE
CONTENTS
Service Precaution 8F±3. . . . . . . . . . . . . . . . . . . . . .
Frame 8F±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±3. . . . . . . . . . . . . . . . . . . . . .
Frame Dimensions (L W B) 8F±4. . . . . . . . . . . . . . .
Frame Dimensions (S W B) 8F±5. . . . . . . . . . . . . . .
General Description 8F±6. . . . . . . . . . . . . . . . . . . . .
Front Bumper 8F±6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±6. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper Slider Bracket 8F±7. . . . . . . . . . . . . .
Removal 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±8. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/Rear Combination Light
and License Light) 8F±10. . . . . . . . . . . . . . . . . . . .
Removal 8F±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/Rear Combination Light) 8F±12
Removal 8F±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper Slider 8F±14. . . . . . . . . . . . . . . . . . . . .
Removal 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±15. . . . . . . . . . . . . . . . . . . . .
Cowl Cover 8F±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±15. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Bulge 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±17. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Hinge 8F±18. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±18. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Lock 8F±19. . . . . . . . . . . . . . . . . . . . . . . Parts Location 8F±19. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Grille And Front End Lower Panel 8F±20.
Parts Location 8F±20. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender Panel 8F±22. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±22. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Mounting 8F±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±24. . . . . . . . . . . . . . . . . . . . . . . .
Removal (No.1 ± No. 2) 8F±24. . . . . . . . . . . . . . . .
Removal (No. 3 Ð No. 6) 8F±25. . . . . . . . . . . . . . .
Installation 8F±26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±27. . . . . . . . . . . . . . . . . . . . .
Body Dimension 8F±28. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Assembly 8F±48. . . . . . . . . . . . . . .
Parts Location 8F±48. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±49. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±53. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cross Beam Assembly 8F±54. . . . . . . . . . . . . . . . . . .
Parts Location 8F±54. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±55. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Assembly 8F±56. . . . . . . . . . . . . . . . . . . .
Parts Location 8F±56. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 8F±57. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±57. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Strikers 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Check Arm Assembly (Front & Rear) 8F±59. .
Parts Location 8F±59. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±59. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Window Regulator, Glass And Glass
Run 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±60. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8F±2BODY STRUCTURE
Installation 8F±62. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Regulator And Glass 8F±63. . . . . . . .
Parts Location 8F±63. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±63. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±64. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Fixed Glass And Glass Run 8F±65. . . . .
Parts Location 8F±65. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±65. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±66. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Sash Moulding 8F±67. . . . . . . . . . . . . . . .
Parts Location 8F±67. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±67. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±67. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Moulding 8F±68. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±68. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±68. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±68. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Waist Seal 8F±69. . . . . . . . . . . . . . . . . . .
Parts Location 8F±69. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±69. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Waist Seal 8F±70. . . . . . . . . . . . . . . . . . . .
Parts Location 8F±70. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8F±70. . . . . . . . . . . . . . .
Front Door Weatherstrip 8F±71. . . . . . . . . . . . . . . . . .
Parts Location 8F±71. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±71. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±72. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Weatherstrip 8F±73. . . . . . . . . . . . . . . . . .
Parts Location 8F±73. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8F±73. . . . . . . . . . . . . . .
Front Door Seal Finisher 8F±74. . . . . . . . . . . . . . . . .
Parts Location 8F±74. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±74. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±74. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Seal Finisher 8F±75. . . . . . . . . . . . . . . . . .
Parts Location 8F±75. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±75. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±75. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Assembly (LH) 8F±76. . . . . . . . . . . . . . . . . .
Parts Location 8F±76. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±76. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±77. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Assembly (RH) 8F±78. . . . . . . . . . . . . . . . . .
Parts Location 8F±78. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±78. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±79. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Strikers 8F±80. . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 8F±80. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Stopper Assembly 8F±80. . . . . . . . . . . . . . .
Parts Location 8F±80. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8F±80. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Dove-Tail 8F±81. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±81. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±81. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±81. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Dove-Tail Striker 8F±82. . . . . . . . . . . . . . . . .
Adjustment 8F±82. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Frame Cover (LH) 8F±83. . . . . . . . . . . . . . .
Parts Location 8F±83. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±83. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±83. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Frame Cover (RH) 8F±84. . . . . . . . . . . . . . .
Removal 8F±84. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±84. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Sash Trim Cover 8F±85. . . . . . . . . . . . . . . . .
Parts Location 8F±85. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±85. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±85. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Outer Weatherstrip 8F±86. . . . . . . . . . . . . . .
Parts Location 8F±86. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±86. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±86. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Center Weatherstrip 8F±87. . . . . . . . . . . . . .
Parts Location 8F±87. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±87. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±87. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Main Weatherstrip 8F±88. . . . . . . . . . . . . . .
Parts Location 8F±88. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±88. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±88. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Tire Carrier 8F±89. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±89. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±89. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±89. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlining 8F±90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±90. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±90. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±91. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Air Deflector 8F±92. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±92. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±92. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±92. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Moulding 8F±94. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±94. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±94. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±95. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 8F±96. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±96. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±96. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±97. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Quarter Side Glass 8F±101. . . . . . . . . . . . . . . . .
Parts Location 8F±101. . . . . . . . . . . . . . . . . . . . . . . .
8F±25 BODY STRUCTURE
620RS001
420RS001
545RS001
4. Remove the mounting bolts (No. 1-4) on either side.
No. 1 ± Hold in check not to turn from the inside of
the front fender.
No. 2 ± Remove the front door sill plate and dash
side trim panel, turn over the floor carpet and hold
the bolt in check not to turn.
No. 3 (LWB only)± Remove the rear door sill plate
and center pillar lower trim cover, turn over the floor
carpet and hold the bolt in check not to turn.
No. 4 (SWB)± Remove the luggage side trim cover,
turn over the floor carpet and hold the bolt in chek
not to turn.
No. 4 (LWB)± Remove the bolt from under the
frame.
5. Loosen the mounting bolts (No. 5-6) on either side.
6. Remove the frame side mounting and washer.
7. Gently lower the jack supporting the front axle until
the cab side mounting can be removed.
8. Remove the cab side mounting.
Be sure to use a splice bar around the mounting to
be removed.
501RS001
Removal (No. 3 Ð No. 6)
1. Remove the rear bumper.
2. Jack up the vehicle by the frame.
8F±26BODY STRUCTURE
3. Support the rear side sill and frame stands, and
support the rear axle with a jack.
620RS002
501RS003
420RS002
4. Remove the mounting bolts (No. 3-6) on either side.
No. 3 (LWB only) Ð Remove the rear door sill plate
and center pillar lower-trim cover, turn over the floor
carpet and hold the bolt in check not to turn.
No. 4 (SWB) Ð Remove the luggage side trim
cover, turn over the floor carpet and hold the bolt in
check not to turn.
No. 4 (LWB) and No. 5 ± 6
5. Remove the frame side mounting and washer.
6. Gently lower the jack supporting the rear axle until the
cab side mounting can be removed.
7. Remove the cab side mounting.
Be sure to use a splice bar around the mounting to
be removed.
As for No. 5 and 6, remove the frame side bracket
fixing bolts after lowering the frame gently.
510RS001
Installation
To install, follow the removal steps in the reverse order,
noting the following point:
1. Tighten each mounting bolt to the specified torque.
Torque : 50 Nwm (5.1kg´m/37 lb ft)
8F±57 BODY STRUCTURE
Rear Door Assembly
Parts Location
650RW007
Legend
(1) Door Check Arm Pin
(2) Door Harness Connection(3) Rear Door Assembly
(4) Hinge Bolt
Removal
1. Disconnect the battery ground cable.
2. Apply a setting mark on the body side hinge.
3. Remove door check arm pin (1).
630RS002
4. Remove hinge bolt.
Open the front door and remove the body side hinge
bolts (2).
650RS002
8F±59 BODY STRUCTURE
Door Check Arm Assembly (Front & Rear)
Parts Location
630RS003
Legend
(1) Front or Rear Door
(2) Door Trim Panel
(3) Check Arm Assembly(4) Check Arm Pin Bracket
(5) Check Arm Pin
(6) Front or Center Pillar
Removal
1. Disconnect the battery ground cable.
2. Remove door trim panel.
Refer to Exterior / Interrior Trim in this section.
3. Remove check arm pin (1).
630RS002
8F±60BODY STRUCTURE
4. Remove check arm assembly.
Carefully peel off the water proof sheet as much as
necessary, for check arm removal.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.1. When installing the check arm assembly, note its
marking to ensure using the appropriate part.
2. Tighten the check arm fixing nuts to the specified
torque.
Torque : 13 Nwm (1.3kg´m/113 lb in)
3. Apply chassis grease to the check arm pin moving
surface.
Front Window Regulator, Glass And Glass Run
Parts Location
631RS002
Legend
(1) Speaker Box
(2) Glass Run
(3) Glass
(4) Rear Guide Rail(5) Window Regulator
(6) Window Regulator with Power Window
(7) Window Regulator Motor Connector
(8) Door Trim Panel
(9) Waterproof Sheet
Removal
1. Disconnect the battery ground cable.
2. Remove door trim panel.
Refer to Exterior / Interrior Trim in this section.
3. Remove speaker box.