1998 ISUZU TROOPER Coolant system

6B±4
ENGINE COOLING
NOTE: An t if r e e ze s o lu t io n + Water = Total cooling
system capacity.

Total Cooling System Capacity

M/T 8.8Lit (2.32Us gal)

A/T 8.4Lit (2.22Us gal)
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Mixing ratio
Check the specific gravity of engine coolant in the
cooling system temperature ranges from 0
C to 50
C
using a suction type hydrometer, then determine the
density of the engine coolant by referring to the table.
NOTE:
1. Even in the areas where the atmospheric
temperature is higher than 0
C, be sure not to use
antifreeze solution at a mixing ratio lower than 20% so
that the inside of the engine may not be corroded.
2. If antifreeze solution is used at a mixing ratio higher
than 60%, the specific heat of the coolant falls and the
engine may be overheated. Moreover, antifreeze
performance drop and the coolant may be frozen.
The density of the solution must be adjusted as
occasion calls.
Antifreeze solution lower than 20% may not have
sufficient anticorrosive performance, and therefore,
please never fail to adjust as occasion demands within
the range of 20% to 60%.
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ENGINE COOLING6B±5
Diagnosis
Engine Cooling Trouble
ConditionPossible causeCorrection
Engine overheatingLow Engine Coolant levelReplenish
Incorrect fan installedReplace
Thermo meter unit faultyReplace
Faulty thermostatReplace
Faulty Engine Coolant temperature
sensorRepair or replace
Clogged radiatorClean or replace
Faulty radiator capReplace
Low engine oil level or use of
improper engine oilReplenish or change oil
Clogged exhaust systemClean exhaust system or replace
faulty parts
Faulty Throttle Position sensorReplace throttle valve assembly
Open or shorted Throttle Position
sensor circuitRepair or replace
Damaged cylinder head gasketReplace
Engine overcoolingFaulty thermostatReplace
Engine slow to warm±upFaulty thermostatReplace
Thermo unit faultyReplace

6B±6
ENGINE COOLING
Draining and Refilling Cooling
System
Before draining the cooling system, inspect the system
and perform any necessary service to ensure that it is
clean, does not leak and is in proper working order. The
engine coolant (EC) level should be between the ªMINº
and ªMAXº lines of reserve tank when the engine is cold.
If low, check for leakage and add EC up to the ªMAXº line.
There should not be any excessive deposit of rust or
scales around the radiator cap or radiator filler hole, and
the EC should also be free from oil.
Replace the EC if excessively dirty.
1. Completely drain the cooling system by opening the
drain plug (2) at the bottom of the radiator.
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2. Remove the radiator cap.
WARNING: T O AV O I D T H E D A N G E R O F B E I N G
BURNED, DO NOT REMOVE THE CAP WHILE THE
ENGINE AND RADIATOR ARE STILL HOT.
SCALDING FLUID AND STEAM CAN BE BLOWN OUT
UNDER PRESSURE.
3. Disconnect all hoses from the EC reserve tank.
Scrub and clean the inside of the reserve tank with
soap and water. Flush it well with clean water, then
drain it. Install the reserve tank and hoses.
4. Refill the cooling system with the EC using a solution
that is at least 50 percent antifreeze but no more than
70 percent antifreeze.
5. Fill the radiator to the base of the filler neck.
Fill the EC reserve tank to ªMAXº line when the engine
is cold.
6. Block the drive wheels and firmly apply the parking
brake. Shift an automatic transmission to ªPº (Park)
or a manual transmission to neutral.
7. Remove the radiator cap. Start the engine and warm
it up at 2,500 ~ 3,000 rpm for about 30 minutes.
8. When the air comes out from the radiator filler neck
and the EC level has gone down, replenish with the
EC. Repeat this procedure until the EC level does not
go down. Then stop the engine and install the radiator
cap. Let the engine cool down.9. After the engine has cooled, replenish with EC up to
the ªMAXº line of the reserve tank.
10. Start the engine. With the engine running at 3,000
rpm, make sure there is no running water sound from
the heater core (behind the center console).
11. If the running water sound is heard, repeat steps 8 to
10.

6B±10
ENGINE COOLING
6. Disconnect the reserve tank hose(4) from radiator.
7. Remove bracket(5).
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8. Lift up and remove the radiator assembly with hose,
taking care not to damage the radiator core with a fan
blade.
9. Remove rubber cushions on both sides at the bottom.
Inspection
Radiator Cap
Measure the valve opening pressure of the pressurizing
valve with a radiator filler cap tester.
Replace the cap if the valve opening pressure is outside
the standard range.
Valve opening pressure kPa (psi) 88.3 ~ 117.7
(12.8 ~17.1)
Cap tester: 5±8840±0277±0
Adapter: 5±8840±2603±0
Check the condition of the vacuum valve in the center of
the valve seat side of the cap. If considerable rust or dirt is
found, or if the valve seat cannot be moved by hand, clean
or replace the cap.Valve opening vacuum kPa (psi) 1.96 ~ 4.91
(0.28 ~ 0.71)
110RS006
Radiator Core
1. A bent fin may result in reduced ventilation and
overheating may occur. All bent fins must be
straightened. Pay close attention to the base of the fin
when it is being straightened.
2. Remove all dust, bugs and other foreign material.
Flushing the Radiator
Thoroughly wash the inside of the radiator and the engine
coolant passages with cold water and mild detergent.
Remove all signs of scale and rust.
Cooling System Leakage Check
Use a radiator cap tester to force air into the radiator
through the filler neck at the specified pressure of 196 kPa
(28.5 psi) with a cap tester:

Leakage from the radiator

Leakage from the coolant pump

Leakage from the water hoses

Check the rubber hoses for swelling.

ENGINE COOLING6B±11
Cap tester: 5±8840±0277±0
Adapter: 5±8840±2603±0
110RS005
Installation
1. Install rubber cushions on both sides of radiator
bottom.
2. Install radiator assembly with hose, taking care not to
damage the radiator core with a fan blade.
3. Install bracket (6) and support the radiator upper tank
with the bracket (5) and secure the radiator.
4. Connect reserve tank hose (4).
5. Install lower fan guide (3).
6. Connect radiator inlet hose and outlet hose to the
engine.
7. Connect oil cooler hose (1) to automatic
transmission.
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8. Connect battery ground cable.
9. Pour engine coolant up to filler neck of radiator, and
up to MAX mark of reserve tank.
111RS001Important operation (in case of 100% engine coolant
change) procedure for filling with engine coolant.
1. Make sure that the engine is cool.
2. Open radiator cap pour coolant up to filler neck.
3. Pour coolant into reservoir tank up to ªMAXº line.
4. Tighten radiator cap and start the engine. After
idling for 2 to 3 minutes, stop the engine and
reopen radiator cap. If the water level is lower,
replenish.
WARNING: WHEN THE COOLANT IS HEATED TO A
HIGH TEMPERATURE, BE SURE NOT TO LOOSEN
OR REMOVE THE RADIATOR CAP. OTHERWISE YOU
MIGHT GET SCALDED BY HOT VAPOR OR BOILING
WATER. TO OPEN THE RADIATOR CAP, PUT A
PIECE OF THICK CLOTH ON THE CAP AND LOOSEN
THE CAP SLOWLY TO REDUCE THE PRESSURE
WHEN THE COOLANT HAS BECOME COOLER.
5. After tightening radiator cap, warm up the engine
at about 2000 rpm. Set heater adjustment to the
highest temperature position, and let the coolant
circulate also into heater water system.
6. Check to see the thermostat has opened through
the needle position of water thermometer,
conduct a 5±minute idling again and stop the
engine.
7. When the engine has been cooled, check filler
neck for water level and replenish if required.
Should extreme shortage of coolant is found,
check the cooling system and reservoir tank hose
for leakage.
8. Pour coolant into reservoir tank up tp ªMAXº line.

ENGINE COOLING6B±13
Main Data and Specifications
General Specifications
M/TA/T
Cooling systemEngine coolant forced circulation
Radiator(1 tube in row) Tube type corrugated (2 tube in row)
Heat radiation capacity68,000 kcal/h77,000 kcal/h
Heat radiation area9.445m
(0.878ft
)11.21m
(1.04ft
)
Radiator front area0.302m
(0.028ft
)
Radiator dry weight39N (8.8lb)44N (9.9lb)
Radiator cap valve opening pressure93.3 ~ 122.7kpa (13.5 ~ 17.8psi)
Engine coolant capacity2.5lit (2.6U.S q.t.)2.4lit (2.5U.S q.t.)
Engine coolant pumpCentrifugal impeller type
Delivery300 (317) or more
Pump speed5000 + 50 rpm
ThermostatWax pellet type with air hole
Valve opening temperature74.5 ~ 78.5
C (166.1 ~ 173.3
F)
Engine coolant total capacity10.4lit (11.0U.S qt)10.5lit (11.1U.S qt)
Torque Specifications
N´m (Kg´m/lb ft)

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6E±3 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0351
Ignition 1 Control Circuit 6E±206. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0352
Ignition 2 Control Circuit 6E±209. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0353
Ignition 3 Control Circuit 6E±212. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0354
Ignition 4 Control Circuit 6E±215. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0355
Ignition 5 Control Circuit 6E±218. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0356
Ignition 6 Control Circuit 6E±221. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0402
EGR Pintle Crank Error 6E±224. . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0404
EGR Open Stuck 6E±226. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0405
EGR Low Voltage 6E±228. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0406
EGR High Voltage 6E±231. . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0502
VSS Circuit Low Input 6E±234. . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0562
System Voltage Low 6E±237. . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0563
System Voltage High 6E±239. . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0601
PCM Memory 6E±240. . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1154
HO2S Circuit Transition Time Ratio Bank 2
Sensor 1 6E±241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1171
Fuel System Lean During Acceleration 6E±245. . . .
Diagnostic Trouble Code (DTC) P1380
ABS Rough Road ABS System Fault 6E±248. . . . . .
Diagnostic Trouble Code (DTC) P1404
EGR Closed Stuck 6E±249. . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1508
IAC System Low RPM 6E±251. . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1509
IAC System High RPM 6E±254. . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1618
Serial Peripheral Interface (SPI) PCM
Interprocessor Communication Error 6E±257. . . . . .
Diagnostic Trouble Code (DTC) P1625
PCM Unexpected Reset 6E±258. . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1640
Driver-1-Input High Voltage 6E±259. . . . . . . . . . . . . .
Symptom Diagnosis 6E±262. . . . . . . . . . . . . . . . . . . . .
Default Matrix Table 6E±288. . . . . . . . . . . . . . . . . . . . .
Camshaft Position (CMP) Sensor 6E±291. . . . . . . . . .
Crankshaft Position (CKP) Sensor 6E±292. . . . . . . . .
Engine Coolant Temperature (ECT) Sensor 6E±292.
Heated Oxygen Sensor (HO2S) 6E±293. . . . . . . . . . .
Intake Air Temperature (IAT) Sensor 6E±295. . . . . . .
Knock Sensor (KS) 6E±296. . . . . . . . . . . . . . . . . . . . . . Mass Air Flow (MAF) Sensor 6E±297. . . . . . . . . . . . .
Manifold Absolute Pressure (MAP) Sensor 6E±297.
Malfunction Indicator Lamp (MIL) 6E±298. . . . . . . . . .
Powertrain Control Module (PCM) 6E±298. . . . . . . . .
EEPROM 6E±300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Pressure (PSP) Switch 6E±300. . . .
Throttle Position (TP) Sensor 6E±301. . . . . . . . . . . . .
Vehicle Speed Sensor (VSS) 6E±302. . . . . . . . . . . . .
Air Cleaner/Air Filter 6E±303. . . . . . . . . . . . . . . . . . . . .
Idle Air Control (IAC) Valve 6E±304. . . . . . . . . . . . . . .
Common Chamber 6E±305. . . . . . . . . . . . . . . . . . . . . .
Accelerator Cable Assembly 6E±305. . . . . . . . . . . . . .
Accelerator Pedal Replacement 6E±308. . . . . . . . . . .
Fuel Filter Cap 6E±310. . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filter 6E±310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Gauge Unit 6E±313. . . . . . . . . . . . . . . . . . . . . . . .
Fuel Injectors 6E±314. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Pressure Regulator 6E±315. . . . . . . . . . . . . . . . .
Fuel Metering System 6E±317. . . . . . . . . . . . . . . . . . . .
Fuel Pump Assembly 6E±318. . . . . . . . . . . . . . . . . . . .
Fuel Pump Relay 6E±319. . . . . . . . . . . . . . . . . . . . . . . .
Fuel Rail Assembly 6E±319. . . . . . . . . . . . . . . . . . . . . .
Fuel Tank 6E±321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Body (TB) 6E±323. . . . . . . . . . . . . . . . . . . . . . .
Electronic Ignition System 6E±324. . . . . . . . . . . . . . . .
Catalytic Converter 6E±325. . . . . . . . . . . . . . . . . . . . . .
Air Conditioning Relay 6E±325. . . . . . . . . . . . . . . . . . .
EVAP Canister Hoses 6E±326. . . . . . . . . . . . . . . . . . . .
EVAP Canister 6E±326. . . . . . . . . . . . . . . . . . . . . . . . . .
EVAP Canister Purge Solenoid 6E±327. . . . . . . . . . . .
Fuel Tank Vent Valve 6E±328. . . . . . . . . . . . . . . . . . . .
Linear Exhaust Gas Recirculation
(EGR) Valve 6E±328. . . . . . . . . . . . . . . . . . . . . . . . . . .
Positive Crankcase Ventilation (PCV) Valve 6E±329.
Wiring and Connectors 6E±330. . . . . . . . . . . . . . . . . . .
PCM Connectors and Terminals 6E±330. . . . . . . . . . .
Wire Harness Repair: Twisted Shielded
Cable 6E±330. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Twisted Leads 6E±331. . . . . . . . . . . . . . . . . . . . . . . . . .
Weather-Pack Connector 6E±332. . . . . . . . . . . . . . . . .
Com-Pack III 6E±333. . . . . . . . . . . . . . . . . . . . . . . . . . .
Metri-Pack 6E±333. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 6E±335. . . . . . . . . . . . . . . . . . . . .
General Description (PCM and Sensors) 6E±335. . .
58X Reference PCM Input 6E±335. . . . . . . . . . . . . .
A/C Request Signal 6E±335. . . . . . . . . . . . . . . . . . . .
Crankshaft Position (CKP) Sensor 6E±335. . . . . . .
Camshaft Position (CMP) Sensor and
Signal 6E±335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature (ECT) Sensor 6E±335
Electrically Erasable Programmable Read
Only Memory (EEPROM) 6E±336. . . . . . . . . . . . . .
Fuel Control Heated Oxygen Sensors 6E±336. . . .
Intake Air Temperature (IAT) Sensor 6E±336. . . . .

6E±39 ENGINE DRIVEABILITY AND EMISSIONS
The data displayed on the other Tech 2 will appear the
same, with some exceptions. Some Tech 2s will only be
able to display certain vehicle parameters as values that
are a coded representation of the true or actual value. For
more information on this system of coding, refer to
Decimal/Binary/Hexadecimal Conversions. On this
vehicle Tech 2 displays the actual values for vehicle
parameters. It will not be necessary to perform any
conversions from coded values to actual values.
On-Board Diagnostic (OBD)
On-Board Diagnostic Tests
A diagnostic test is a series of steps, the result of which is
a pass or fail reported to the diagnostic executive. When
a diagnostic test reports a pass result, the diagnostic
executive records the following data:

The diagnostic test has been completed since the last
ignition cycle.

The diagnostic test has passed during the current
ignition cycle.

The fault identified by the diagnostic test is not
currently active.
When a diagnostic test reports a fail result, the diagnostic
executive records the following data:

The diagnostic test has been completed since the last
ignition cycle.

The fault identified by the diagnostic test is currently
active.

The fault has been active during this ignition cycle.

The operating conditions at the time of the failure.
Remember, a fuel trim DTC may be triggered by a list of
vehicle faults. Make use of all information available (other
DTCs stored, rich or lean condition, etc.) when
diagnosing a fuel trim fault.
Comprehensive Component Monitor
Diagnostic Operation
Input Components:
Input components are monitored for circuit continuity and
out-of-range values. This includes rationality checking.
Rationality checking refers to indicating a fault when the
signal from a sensor does not seem reasonable, i.e.
Throttle Position (TP) sensor that indicates high throttle
position at low engine loads or MAP voltage. Input
components may include, but are not limited to the
following sensors:

Vehicle Speed Sensor (VSS)

Crankshaft Position (CKP) sensor

Knock Sensor (KS)

Throttle Position (TP) sensor

Engine Coolant Temperature (ECT) sensor

Camshaft Position (CMP) sensor

Manifold Absolute Pressure (MAP) sensor

Mass Air Flow (MAF) sensorIn addition to the circuit continuity and rationality check,
the ECT sensor is monitored for its ability to achieve a
steady state temperature to enable closed loop fuel
control.
Output Components:
Output components are diagnosed for proper response to
control module commands. Components where
functional monitoring is not feasible will be monitored for
circuit continuity and out-of-range values if applicable.
Output components to be monitored include, but are not
limited to, the following circuits:

Idle Air Control (IAC) Motor

Electronic Transmission controls

A/C relays

Cooling fan relay

VSS output

MIL control

Cruise control inhibit
Refer to PCM and Sensors in General Descriptions.
Passive and Active Diagnostic Tests
A passive test is a diagnostic test which simply monitors a
vehicle system or component. Conversely, an active test,
actually takes some sort of action when performing
diagnostic functions, often in response to a failed passive
test. For example, the EGR diagnostic active test will
force the EGR valve open during closed throttle decel
and/or force the EGR valve closed during a steady state.
Either action should result in a change in manifold
pressure.
Intrusive Diagnostic Tests
This is any on-board test run by the Diagnostic
Management System which may have an effect on
vehicle performance or emission levels.
Warm-Up Cycle
A warm-up cycle means that engine at temperature must
reach a minimum of 70
C (160
F) and rise at least 22
C
(40
F) over the course of a trip.
Freeze Frame
Freeze Frame is an element of the Diagnostic
Management System which stores various vehicle
information at the moment an emissions-related fault is
stored in memory and when the MIL is commanded on.
These data can help to identify the cause of a fault. Refer
to
Storing And Erasing Freeze Fame Data for more
detailed information.
Failure Records
Failure Records data is an enhancement of the OBD
Freeze Frame feature. Failure Records store the same
vehicle information as does Freeze Frame, but it will store
that information for any fault which is stored in on-board
memory, while Freeze Frame stores information only for
emission-related faults that command the MIL on.