FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: SRS AIRBAG COMPONENT REPLACEMENT PAGE 1 of 6
SECTION: ELECTRICAL BULLETIN #79
MODELS: ALL
DATE: AUGUST 1997
After an airbag has been deployed during a collision, it will be necessary to replace certain
components of the airbag system. Technicians can identify these parts by using the
attached matrix.
If the airbag does not deploy, yet the combination meter (airbag warning light) stays on for
more that 10 seconds after the key is turned to the ªACCº or ªONº position, it is necessary
to perform a diagnostic test. Always refer to the Toyota repair manual for the correct repair
procedure.
The attached information includes:
A matrix indicating components requiring replacement (pages 2±4).
Parts replacement note (page 5).
An example repair manual page outlining the diagnostic procedure available in
each model specific repair manual (page 6).
Toyota recommends the use of electrical repair kit (P/N 00002±04200±01) for any wiring
repairs. This kit includes a selection of numerous repair connectors, terminal ends, a repair
procedures manual and special tools specific to Toyota. The
replacement electrical wire
and connector (from the wire harness to the front sensors) is P/N 82988±24010.
Toyota also offers a video package which shows the operation of the SRS airbag system
(P/N 00401±42994).
CAUTION: SRS Airbag service work can be performed only AFTER 90 SECONDS
from the time the ignition switch is turned to the ªlockº position and the
negative (±) terminal cable is disconnected from the battery.
NOTE: PLEASE ROUTE THIS BULLETIN TO YOUR COLLISION REPAIR CENTER
MANAGER!
FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: SRS AIRBAG COMPONENT REPLACEMENT PAGE 1 of 4
SECTION: ELECTRICAL BULLETIN #83
MODELS: ALL
DATE: MAY 1998
After an airbag has been deployed during a collision, it will be necessary to replace certain
components of the SRS system. Technicians can identify these parts by using the attached
matrix.
If, after the vehicle has been completely repaired, the airbag warning light stays on for
more than 6 seconds while the key is turned to the ªACCº or ªONº position, it is necessary
to perform a diagnostic test. Always refer to the model±specific Toyota Repair Manual for
the correct repair procedure.
The attached information includes:
A matrix indicating components requiring replacement (page 3).
Parts replacement notes (page 4).
An example Repair Manual page outlining the diagnostic procedure available in
each model±specific Repair Manual (page 2).
On some vehicles the front sensors may be replaced. Please refer to the model±specific
repair manual concerning front airbag sensor replacement requirements before performing
this repair. Three part numbers are available for
replacement electrical wire and
connectors from the wire harness to the front SRS sensors. They are P/N 82988±24010,
82988±50010, and 82988±33010.
Toyota also offers a video package which outlines the operation of the SRS airbag system
(P/N 00401±42994).
NOTE: PLEASE ROUTE THIS BULLETIN TO YOUR COLLISION REPAIR CENTER
MANAGER!
SRS COMPONENT REPLACEMENT (cont'd) PAGE 2 of 4
CAUTION: SRS Airbag service work can be performed only AFTER 90 SECONDS
from the time the ignition switch is turned to the ªlockº position and the
negative (±) terminal cable is disconnected from the battery.
This is an example from a Toyota Repair Manual. Always refer to the repair manual
applicable to the model and year of the vehicle you are diagnosing.
FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: SRS AIRBAG COMPONENT REPLACEMENT PAGE 1 of 6
SECTION: ELECTRICAL BULLETIN #79
MODELS: ALL
DATE: AUGUST 1997
After an airbag has been deployed during a collision, it will be necessary to replace certain
components of the airbag system. Technicians can identify these parts by using the
attached matrix.
If the airbag does not deploy, yet the combination meter (airbag warning light) stays on for
more that 10 seconds after the key is turned to the ªACCº or ªONº position, it is necessary
to perform a diagnostic test. Always refer to the Toyota repair manual for the correct repair
procedure.
The attached information includes:
A matrix indicating components requiring replacement (pages 2±4).
Parts replacement note (page 5).
An example repair manual page outlining the diagnostic procedure available in
each model specific repair manual (page 6).
Toyota recommends the use of electrical repair kit (P/N 00002±04200±01) for any wiring
repairs. This kit includes a selection of numerous repair connectors, terminal ends, a repair
procedures manual and special tools specific to Toyota. The
replacement electrical wire
and connector (from the wire harness to the front sensors) is P/N 82988±24010.
Toyota also offers a video package which shows the operation of the SRS airbag system
(P/N 00401±42994).
CAUTION: SRS Airbag service work can be performed only AFTER 90 SECONDS
from the time the ignition switch is turned to the ªlockº position and the
negative (±) terminal cable is disconnected from the battery.
NOTE: PLEASE ROUTE THIS BULLETIN TO YOUR COLLISION REPAIR CENTER
MANAGER!
FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: 1997 PAINT AND REFINISH PAGE 1 of 4
FORMULA CODES
SECTION: REFINISH BULLETIN #74
MODELS: ALL
DATE: JANUARY 1997
Attached for your reference is a list of all 1997 Toyota paint codes and the refinish paint
codes for the following refinish paint manufacturers:
BASF, DuPont, PPG, Sherwin±Williams, Sikkens, Spies±Hecker, and ICI
Autocolor.
NOTE:The vehicle paint code is on the certification label which can be located on the
driver 's side door jamb or the lower section of the ªBº pillar.
NOTE:Please contact your local paint representative for the actual paint mixing formulas
or if you need help in color matching.
1997 TOYOTA PAINT CODES AND COLOR NAMES
COLOR
CODECOLOR
NAMEBASFDUPONTPPGSHERWIN±
WILLIAMSSIKKENSSPIES±
HECKERICI AUTO
COLOR
040Super WhiteToy040W84309028835000Toy04016170KK47
041WhiteToy041L84169027434792Toy04117618KJ64
045Super WhiteToy045H89319054738712Toy04516004NP65
051Diamond
White PearlToy051L9246
L924790822
9082642872
42873Toy05198125
16329PF76B
TD86G
056Natural
WhiteToy056F18589145252893Toy05615217BAB5
1A0Platinum
MetallicToy1A0N9923489649700Toy1A0708096ED5B
1A1Anthracite
MetallicToy1A1L9991489748977Toy1A1801645TX2B
1A2Topaz
MetallicToy1A2F0016489849701Toy1A2708556ED9B
1A5Desert Dune
PearlToy1A5F14583609052139Toy1A5727598NH3B
1A6Moonglow
PearlToy1A6F14593609152140Toy1A6727608NH4B
1B1Champagne
PearlToy1B1F2186525253074Toy1B120699FLT9B
1B2Antique Sage
PearlToy1B2F2201532454757Toy1B273622HRE5B
FOR THE TOYOTA DEALER
COLLISION REPAIR INFORMATION
TITLE: 1997 PAINT AND REFINISH PAGE 1 of 4
FORMULA CODES
SECTION: REFINISH BULLETIN #74
MODELS: ALL
DATE: JANUARY 1997
Attached for your reference is a list of all 1997 Toyota paint codes and the refinish paint
codes for the following refinish paint manufacturers:
BASF, DuPont, PPG, Sherwin±Williams, Sikkens, Spies±Hecker, and ICI
Autocolor.
NOTE:The vehicle paint code is on the certification label which can be located on the
driver 's side door jamb or the lower section of the ªBº pillar.
NOTE:Please contact your local paint representative for the actual paint mixing formulas
or if you need help in color matching.
1997 TOYOTA PAINT CODES AND COLOR NAMES
COLOR
CODECOLOR
NAMEBASFDUPONTPPGSHERWIN±
WILLIAMSSIKKENSSPIES±
HECKERICI AUTO
COLOR
040Super WhiteToy040W84309028835000Toy04016170KK47
041WhiteToy041L84169027434792Toy04117618KJ64
045Super WhiteToy045H89319054738712Toy04516004NP65
051Diamond
White PearlToy051L9246
L924790822
9082642872
42873Toy05198125
16329PF76B
TD86G
056Natural
WhiteToy056F18589145252893Toy05615217BAB5
1A0Platinum
MetallicToy1A0N9923489649700Toy1A0708096ED5B
1A1Anthracite
MetallicToy1A1L9991489748977Toy1A1801645TX2B
1A2Topaz
MetallicToy1A2F0016489849701Toy1A2708556ED9B
1A5Desert Dune
PearlToy1A5F14583609052139Toy1A5727598NH3B
1A6Moonglow
PearlToy1A6F14593609152140Toy1A6727608NH4B
1B1Champagne
PearlToy1B1F2186525253074Toy1B120699FLT9B
1B2Antique Sage
PearlToy1B2F2201532454757Toy1B273622HRE5B
DI4SF-01
Vehicle Brought to Workshop
Customer Problem Analysis P. DI-146
Problem Symptom Confirmation
If the engine does not start, perform steps 10 and 12 firstConnect the OBD II scan tool or TOYOTA hand-held tester to DLC3 P. DI-147
If the display indicates a communication fault in the tool, inspect DLC3 P. DI-147
Check DTC and Freezed Frame Data (Precheck)
Record or Print DTC and Freezed Frame Data P. DI-147
Clear DTC and Freezed Frame Data P. DI-147
Visual Inspection
Setting the Check Mode Diagnosis P. DI-147
Symptom Simulation P. IN-18
DTC Chart P. DI-158
Matrix Chart of Problem Symptoms P. DI-169
Circuit Inspection P. DI-170
Adjustment, Repair
DTC Check P. DI-14
Titles insideare titles of pages in
in the bottom portion. See the indicated
pages for detailed explanations.this manual, with the page number indicated
Malfunction
occurs.Malfunction does not occur.
Parts Inspection
Check for Intermittent Problems P. DI-147
Identification of Problem
Confirmation Test
End 1
2
3
4
5
6
7
108
9
11
12
13
15 14
16
Normal Malfunction code.
17Basic Inspection P. DI-147
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-145
373 Author: Date:
1997 SUPRA (RM502U)
ENGINE (2JZ-GTE)
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the produce on the following page.
DI4SG-01
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
Model and Model
Year
Frame No.
Engine Model
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after-fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Dates Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm CoolCold (approx. °F/ °C)
Highway
SuburbsInner cityUphillDownhill
Rough road
Other
Cold
Warming upAfter warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of MILRemains on Sometimes light up Does not light up
NormalMalfunction code(s) (code )
Freezed frame data ( )
NormalMalfunction code(s) (code )
Freezed frame data ( )
Normal Mode
(Precheck)
Check Mode DTC InspectionInspector's
Name
DI-146
- DIAGNOSTICSENGINE (2JZ-GTE)
374 Author: Date:
1997 SUPRA (RM502U)
CUSTOMER PROBLEM ANALYSIS CHECK