1997 TOYOTA SUPRA wheel

166
ABS (W/ TRACTION CONTROL)
THIS SYSTEM CONTROLS THE RESPECTIVE BRAKE FLUID PRESSURES ACTING ON THE DISC BRAKE CYLINDERS
OF THE RIGHT FRONT WHEEL, LEFT FRONT WHEEL, RIGHT REAR WHEEL AND LEFT REAR WHEEL WHEN THE
BRAKES ARE APPLIED IN A PANIC STOP SO THAT THE WHEELS DO NOT LOCK.
THIS RESULTS IN IMPROVED DIRECTIONALLY STABILITY AND STEERABILITY DURING PANIC BRAKING.
1. INPUT SIGNALS
(3) SPEED SENSOR SIGNAL
THE SPEED OF THE WHEELS IS DETECTED AND INPUT TO TERMINALS FL+, FR+, RL+ AND RR+ OF THE ABS
ECU.
(4) STOP LIGHT SW SIGNAL
A SIGNAL IS INPUT TO TERMINAL STP OF THE ABS ECU WHEN THE BRAKE PEDAL IS DEPRESSED.
(5) DECELERATION SENSOR SIGNAL
LONGITUDINAL AND LATERAL ACCELERATION IS DETECTED AND INPUT TO THE ABS ECU.
2. SYSTEM OPERATION
DURING SUDDEN BRAKING, THE ABS ECU WHICH HAS SIGNALS INPUT FROM EACH SENSOR CONTROLS THE
CURRENT FLOWING TO THE SOLENOID INSIDE THE ACTUATOR AND LETS THE HYDRAULIC PRESSURE ACTING ON
EACH WHEEL CYLINDER ESCAPE TO THE RESERVOIR. THE PUMP INSIDE THE ACTUATOR IS ALSO OPERATING AT
THIS TIME AND IT RETURNS THE BRAKE FLUID FROM THE RESERVOIR TO THE MASTER CYLINDER, THUS
PREVENTING LOCKING OF THE VEHICLE WHEELS.
IF THE ECU JUDGES THAT THE HYDRAULIC PRESSURE ACTING ON THE WHEEL CYLINDER IS INSUFFICIENT, THE
CURRENT ACTING ON SOLENOID IS CONTROLLED AND THE HYDRAULIC PRESSURE IS INCREASED.
HOLDING OF THE HYDRAULIC PRESSURE IS ALSO CONTROLLED BY THE ECU, BY THE SAME METHOD AS ABOVE,
BY REPEATED PRESSURE REDUCTION, HOLDING AND INCREASE ARE REPEATED TO MAINTAIN VEHICLE
STABILITY AND TO IMPROVE STEERABILITY DURING SUDDEN BRAKING.
A20 (A), A21 (B) ABS ECU
(A) 13-GROUND::10-14 VOLTS WITH THE IGNITION SW AT ON POSITION
(A) 5-GROUND:10-14 VOLTS WITH THE STOP LIGHT SW ON
(A) 12,(A) 25-GROUND:ALWAYS CONTINUITY
A 6 (A), A 7 (B) ABS ACTUATOR
(A) 1-GROUND:ALWAYS CONTINUITY
(A) 5-(A) 4.33 W
(B) 1, (B) 2, (B) 3, (B) 4- (A) 4,:APPROX. 8 8 W
(B) 5, (B) 6, (B) 7, (B) 8- (A) 4,:APPROX. 4.3 W
S11 STOP LIGHT SW
2-1:CLOSED WITH THE BRAKE PEDAL DEPRESSED
A10, A11 ABS SPEED SENSOR FRONT LH, RH
1-2:0.4-1.8 K W (20
C, 68
F)
A31, A32 ABS SPEED SENSOR REAR LH, RH
1-2:0.9-1.3 K W (20
C, 68
F)
SYSTEM OUTLINE
SERVICE HINTS

197
SRS
NOTICE: When inspecting or repairing the SRS, perform the operation in accordance with the following
precautionary instructions and the procedure and precautions in the Repair Manual for the applicable model year.

Malfunction symptoms of the supplemental restraint system are difficult to confirm, so the diagnostic trouble
codes become the most important source of information when troubleshooting.
When troubleshooting the supplemental restraint system, always inspect the diagnostic trouble codes before
disconnecting the battery.

Work must be started after 90 seconds from the time the Ignition SW is set to the LOCKº position and the
negative (-) terminal cable is disconnected from the battery.
(The supplemental restraint system is equipped with a back-up power source so that if work is started within 90
seconds of disconnecting the negative (-) terminal cable of the battery, the SRS may be activated.)
When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio systems
will be cancelled. So before starting work, make a record of the contents memorized by each memory system.
When work is finished, reset the clock and audio system as before and adjust the clock.
To avoid erasing the memory of each memory system, never use a back-up power supply from outside the
vehicle.

When removing the steering wheel pad or handling a new steering wheel pad, keep the pad upper surface facing
upward. Also, lock the lock lever of the twin lock type connector at the rear of the pad and take care not to
damage the connector.
(Storing the pad with its metallic surface up may lead to a serious accident if the SRS inflates for some reason.)

Always store a removed or new front passenger airbag assembly with the airbag door facing up. Storing the
airbag assembly with the airbag door facing down could cause a serious accident if the airbag inflates.

Store the steering wheel pad where the ambient temperature remains below 93C (200F), without high humidity
and away from electrical noise.

Never use SRS parts from another vehicle. When replacing SRS parts, replace them with new parts.

Never disassemble and repair the steering wheel pad, front passenger airbag assembly, airbag sensor assembly.

Before repairing the body, remove the airbag sensors if during repair shocks are likely to be applied to the
sensors due to vibration of the body or direct tapping with tools or other parts.

Do not reuse a steering wheel pad.
After evaluating whether the airbag sensor assembly is damaged or not, decide whether or not to reuse it.
(See the Repair Manual for the method for evaluating the airbag sensor assembly.)

When troubleshooting the supplemental restraint system, use a high-impedance (Min. 10 kW/V) tester.

The wire harness of the supplemental restraint system is integrated with the cowl wire harness assembly. The
vehicle wiring harness exclusively for the airbag system is distinguished by corrugated yellow tubing, as are the
connectors.

Do not measure the resistance of the airbag squibs.
(It is possible this will deploy the airbag and is very dangerous.)

If the wire harness used in the supplemental restraint system is damaged, replace the whole wire harness
assembly.

INFORMATION LABELS (NOTICES) are attached to the periphery of the SRS components. Follow the
instructions on the notices.

152
II1 12 II121 IF12IF111
I14
I14
I 5
15 16 5 8
76 32 109D+ D- P+ P- E1 E2AB TC AB TC
511 12 4
P- B B- Y B
P- B
B- O
GR
BW-R
B- Y (
*1)
P- B (
*1)
B
R B
P- B
B
P- B B
P- B
SRS WARNING
LIGHT
[TELLTALE
LIGHT RH] T 6DATA LINK
CONNE CTOR 1DATA LINK
CONNECTOR 2 D 1 D 5 FROM POWER SOURCE SYSTEM (
SEE PAGE 56)
IE 12
12
A27 A2 8IG2 ACC LA TC
AIRBAG SQUIB
(
STEERING WHEEL
PAD)AIRBAG SQUIB
(
FRONT PASSENGER
AIRBAG ASSEMBLY) AIRBAG SENSOR ASSEMBLY
W- BR
W
L
Y
W- B
W- B
A34
B (
*2)
R (
*2)
*2 : 2JZ- GE *1 : 2JZ- GTE
7. 5A
IGN15A
CIG10A
ECU- B
1G 10 1G61E13
1E3 1E4
1G7 1G9
1G 31G4
1J 1

SPIRAL
CABLE
200
SRS

201
THE SRS IS A DRIVER AND PASSENGER PROTECTION DEVICE WHICH HAS A SUPPLEMENTAL ROLE TO THE SEAT
BELTS.
WHEN THE IGNITION SW IS TURNED TO ACC OR ON, THE CURRENT FROM THE CIG FUSE FLOWS TO TERMINAL 16
OF THE AIRBAG SENSOR ASSEMBLY. ONLY WHEN THE IGNITION SW IS ON DOES THE CURRENT FROM THE IGN
FUSE FLOW TO TERMINAL 15 OF THE AIRBAG SENSOR ASSEMBLY.
IF AN ACCIDENT OCCURS WHILE DRIVING, DECELERATION CAUSED BY A FRONTAL IMPACT IS DETECTED BY THE
SENSOR IN THE AIRBAG SENSOR ASSEMBLY, AND WHEN THE FRONTAL IMPACT EXCEEDS A SET LEVEL (WHEN
THE SAFING SENSOR BUILT INTO THE AIRBAG SENSOR ASSEMBLY IS ON, THE FLOOR SENSOR BUILT INTO THE
AIRBAG SENSOR ASSEMBLY IS ON AND THE AIRBAG SENSOR ASSEMBLY IS ON), THE CURRENT FROM THE CIG OR
THE IGN FUSE FLOWS THROUGH THE AIRBAG SENSOR ASSEMBLY TO TERMINALS 7 AND 3 OF THE AIRBAG
SENSOR ASSEMBLY TO TERMINAL 1 OF THE AIRBAG SQUIB " TERMINAL 2 "TERMINALS 6 AND 2 OF THE
AIRBAG SENSOR ASSEMBLY "THE FLOOR SENSOR BUILT INTO THE AIRBAG SENSOR ASSEMBLY "TERMINAL 9,
TERMINAL 10 OR BODY GROUND "GROUND. WHEN THE SAFING SENSOR BUILT INTO THE AIRBAG SENSOR
ASSEMBLY IS ON, AND FLOOR SENSOR BUILT INTO THE AIRBAG SENSOR ASSEMBLY IS ON, ONE OF THE
ABOVE-MENTIONED CIRCUITS IS ACTIVATED SO THAT THE CURRENT FLOWS TO THE AIRBAG SQUIBS, CAUSING
IT TO OPERATE.
THE AIRBAG STORED INSIDE THE STEERING WHEEL PAD IS INSTANTANEOUSLY EXPANDED TO SOFTEN THE
SHOCK TO A DRIVER.
SIMULTANEOUSLY, THE AIRBAG STORED INSIDE THE PASSENGER'S INSTRUMENT PANEL IS INSTANTANEOUSLY
EXPANDED TO SOFTEN THE SHOCK TO A PASSENGER.
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A2728D124 (2JZ-GTE)T629
A2828D126 (2JZ-GE)
A3428D528
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1E20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1G20COWL WIRE AND J/B NO 1 (LEFT KICK PANEL)1J20COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
IF136INSTRUMENT PANEL WIRE AND COWL WIRE (INSTRUMENT PANEL REINFORCEMENT LH)
II138ENGINE WIRE AND INSTRUMENT PANEL WIRE (RIGHT KICK PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
IE36LEFT KICK PANEL
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
I538INSTRUMENT PANEL WIREI1438INSTRUMENT WIRE
SYSTEM OUTLINE

1
234
13 SUPRA
2ACC
IG1
ST2IG2 AM 13
6 7AM2
1J 41J 31J 81B2
22
21G 101G 61E13
1B 4
1J 11E 3
1G 31G41G 71G9
1E 4
2A
IE11 IF1 2 I F1 12 II1 15 76 32 16
E1 E2TC L A
10 985 11
22
4IB1
BW- BRB B- Y(
2JZ- GTE)
B (
2J Z- GE) P- B(
2JZ- GTE)
R (
2JZ- GE)
P- B BB B
B- Y
P- B
W- B
W- BB P- B
B
P- B
W- R
W W- R
W
W- L B- WG W- L
B- O W- R
GR
W- L
G
B- W
R WL Y
7. 5A
IGN15 A
CIG10A
ECU- B
30A AM2
50A AM1(
US A)
60A AM1(
Canada)
6 0A POWE R A28
AIR BAG SQUIB
(
Fr on t Pas sen g er
Air b ag A ss embly)
A27
AIRBAG SQUIB
(
Ste eri ng Wheel Pa d)
IG2 D+ D- P+ P- ACC
A3 4
AIRBAG SENSOR ASSEMBLY
BA T TE R Y
L e ft ki ck
panel I19
IGNITI ON SW
21 II1
120A ALT
152 SPIRAL
CABLE
111 1 22
22
1T 6
SRS WARNING LIGHT
[TELLTALE LIGHT RH]
2 22
W
WPower
SourceSRS
T o Data Li nk
Connector 2
<3- 3><4- 2>To Da ta L ink
Co nn ec tor 1
<3- 3><4- 2>
K OVERALL ELECTRICAL WIRING DIAGRAM

S02980
FilterCap
S02981
Vacuum Gauge
EC047-02
- EMISSION CONTROL (2JZ-GTE)EXHAUST GAS RECIRCULATION (EGR) SYSTEM
EC-7
1244 Author
: Date
:
1997 SUPRA (RM502U)
EXHAUST GAS RECIRCULATION
(EGR) SYSTEM
INSPECTION
1. CHECK AND CLEAN FILTER IN EGR VACUUM
MODULATOR
(a) Remove the cap and 2 filters.
(b) Check the filter for contamination or damage.
(c) Using compressed air, clean the filter.
(d) Reinstall the 2 filters and cap.
HINT:
Install the filter with the coarser surface facing the atmospheric
side (outward).
2. INSTALL VACUUM GAUGE
Using a 3-way connector, connect a vacuum gauge to the hose
between the EGR valve and EGR vacuum modulator.
3. INSPECT SEATING OF EGR VALVE
Start the engine and check that the engine starts and runs at
idle.
4. INSPECT VSV OPERATION WITH COLD ENGINE
(a) M/T
The coolant temperature should be below 50°C (122°F).
(1) Start the engine and check idling.
(2) When idling with the lever shifting in the N position,
press accelerator pedal slowly to hold the engine
speed at 1,600 - 1,800 rpm.
(3) Check that the vacuum gauge indicates zero.
(b) A/T
The coolant temperature should be below 65°C (149°F).
(1) Chock the 4 wheels.
(2) Fully apply the parking brake.
(3) Connect a tachometer to the engine.
(4) Start the engine and check idle.
(5) Keep your foot pressed firmly on the brake pedal.
(6) Shift into the D position. Press the accelerator pedal
slowly to hold the engine speed at 1,600 - 1,800
rpm.
(7) Check that the vacuum gauge indicates zero.
5. INSPECT VSV OPERATION WITH HOT ENGINE
(a) M/T
Warm up the engine. The coolant temperature in 50°C
(122°F) or more.
(1) When idling with the lever shifting in the N position,
press accelerator pedal slowly to hold the engine
speed at 1,600 - 1,800 rpm.
(2) Check that the vacuum gauge indicates low vacu-
um momentarily.

S02982
To Intake
Manifold
S02983
Engine Stopped
Air PQ
S02984
Engine at
3,500 rpm
Air PQ EC-8
- EMISSION CONTROL (2JZ-GTE)EXHAUST GAS RECIRCULATION (EGR) SYSTEM
1245 Author
: Date
:
1997 SUPRA (RM502U)
(b) A/T
Warm up the engine. The coolant temperature in 65°C
(149°F) or more.
(1) Chock the 4 wheels.
(2) Fully apply the parking brake.
(3) Connect a tachometer to the engine.
(4) Start the engine and check idling.
(5) Keep your foot pressed firmly on the brake pedal.
(6) Shifting into the D position. Press the accelerator
pedal slowly to hold the engine speed at 1,600 -
1,800 rpm.
(7) Check that the vacuum gauge indicates low vacu-
um.
6. REMOVE VACUUM GAUGE
Remove the vacuum gauge, and reconnect the vacuum hoses
to their proper locations.
7. INSPECT EGR VALVE
(a) Apply vacuum directly to the EGR valve with the engine
idling.
(b) Check that the engine runs rough or dies.
(c) Reconnect the vacuum hoses to their proper locations.
If no problem is found during this inspection, system is normal;
otherwise inspect each part.
8. INSPECT VSV FOR EGR
(See page SF-69)
9. DISCONNECT VACUUM HOSES FROM EGR VACUUM
MODULATOR
Disconnect the 2 vacuum hoses from ports P and Q of the EGR
vacuum modulator.
10. INSPECT EGR VACUUM MODULATOR OPERATION
(a) Block port P with your finger.
(b) Blow air into port Q, and check that air passes through to
the air filter side freely.
(c) Start the engine, and maintain speed at 3,500 rpm.
(d) Repeat the above test. Check that there is a strong resis-
tance to air flow.
11. RECONNECT VACUUM HOSES TO EGR VACUUM
MODULATOR
Reconnect the 2 vacuum hoses to the proper locations.

P13212
Z16756
M/T
Matchmarks
Z16731
Hole Plug EM-64
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1169 Author
: Date
:
1997 SUPRA (RM502U)
(c) Lift the engine out of the vehicle slowly and carefully.
NOTICE:
Remove the engine and transmission assembly carefully
without damaging the shift lever retainer (M/T), A/C com-
pressor or PS solenoid valve.
(d) Make sure the engine is clear of all wiring, hoses and
cables.
(e) Place the engine and transmission assembly onto the
stand.
34. A/T:
REMOVE OIL DIPSTICK AND GUIDE FOR
TRANSMISSION
(a) Remove the bolt.
(b) Pull out the dipstick and guide from the transmission.
(c) Remove the O-ring from the dipstick guide.
35. DISCONNECT ENGINE WIRE FROM TRANSMISSION
(a) Disconnect the connectors.
(b) Disconnect the wire clamps from the brackets.
36. REMOVE STARTER
(a) Disconnect the starter connector.
(b) Remove the 2 bolts, wire bracket and starter.
37. A/T:
REMOVE OIL COOLER TUBES FOR
TRANSMISSION
(a) Remove the 2 hose clamp bolts and tube clamp bolt.
(b) Loosen the 2 union nuts, and remove the oil cooler tubes.
38. M/T:
REMOVE CLUTCH COVER SET BOLTS
(a) Remove the 2 bolts and service hole cover.
(b) Place the matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
39. A/T:
REMOVE TORQUE CONVERTER CLUTCH
MOUNTING BOLTS
(a) Remove the hole plug.
(b) Turn the crankshaft to gain access to each bolt. Remove
the 6 bolts.
40. SEPARATE ENGINE AND TRANSMISSION
Remove the 6 bolts and transmission.