1997 TOYOTA SUPRA clutch

1
234
27 SUPRA(
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2ACC
IG1 AM13
4
6 1
5 2
3
2 1
3 5
4
2 1
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1 2
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IG113
IG115
IG114 M
IF313 BA TTERY
12 0A AL T 60A POWER 5 0A AM1 (US A)
6 0A AM1(
Ca na da)30A FAN 50A HTR HEATER
REL AY A/ C MAGNE TIC
CLUTC H REL AYE 5
ENG IN E COOLA NT
TEMP. SW R 1
RADIA TOR
FAN MOTOR NO. 1R2 0
RA DI ATOR FAN
MOTOR NO. 2
BLOWER MOTOR
C ONTROL REL AY
B 3
BLOWE R MOTOR
10 A ECU- B R 3
RAD IA TOR FAN
RELA Y NO. 2
I1 9
IG NI TI O N SW7. 5 A
HTR
R 2
RAD IA TOR FAN
REL AY NO. 1
To Engine Con tro l Mod ule
<3- 8><4- 8>
A 4
A/C MAGN ETI C
CLUTCH
W- RW
W- LW W- RB B R- L R- L R- L B- YLR-LL- B L- B
W- B W- B
W- B
L L
L- RL- W L- W
L- R W- GL
R- L R- L W- BL- R
R- L W- R(
2JZ- GTE) R- L(
2JZ- GTE)
BBR BR W- BLL
W- B L W- B W- B
W- B
L- WL
L
L- W
L
L R- LW- B
W- B
L- B W- R(
2JZ- GTE)
R- L(
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B- Y
R- LR- L
G- R
G
GR G RG G- RR- LG W- R
R- L R- L
FRE SH RECIRC A24
A IR INLE T CONTROL
SERVO MOTOR
L
L- W
L
W- BW- B L- R W- G
(
2JZ- GTE)
R- L
(
2JZ- GTE)
22 2
2
2
111
112
5
3
4
A /C AMPLIF IE R
1 234 567
8 9 10 11 12 13 14 15 16 17 1 8A O RANG E
4
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9 1011 17181920B O RANG E 1
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9
10 11 12
1
3 2ABLACK
1
2 BBLACKAORANGE
BLOWER MOTOR
C ONTROL REL AYHEATE R CON TR OL SW
13 14 1 5 16 17 1 8 1920
12 3 45
6 7 8 9 10 11 12 13 14BORANGE
B+B
M+ M- G ND SI 1
Fr ont si de of
left fenderRigh t k ick pa nel12345 67 89
10 11 12 13 14 15 16 17 18 19 20 21 2 2C O RANG E A12
A13
A14
B 4
B 5A /C DUAL PRES SURE S W
1
23
4
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B A 3 GR AY
B 4 A , B 5 B
H12
H13 22
2
W
WW- B
F ront s ide of
left f enderEAFront s ide of
right fender
W- B
Radiator Fan and Automatic Air Conditioning Power Source
3A
2A
A 3 A
A/C S IN GLE
PRESS URE SW
A
B
C
D
E
F
G
H
I
W- B L- B1 2
M
A 2
A/ C COND ENSE R
FA N MOTOR
L- B
K OVERALL ELECTRICAL WIRING DIAGRAM

S00926
Upper Console Panel
Shift & Select Lever BootShift Lever
Shift Lever Knob
Shift Control Rod
Fuel Return Hose
Fuel Inlet Hose A/T
PS Vane Pump
A/C CompressorGround Strap
PS Pump Bracket M/T
Clutch Release Cylinder (M/T)Rear Support Member
Exhaust Pipe AssemblyPropeller Shaft
PS Pressure Feed Hose
No.2 Front Exhaust Pipe
Pipe Support BracketHeated Oxygen SensorHeat InsulatorCenter Floor
Crossmember Brace Ring
Ring
Gasket

Gasket

Gasket



Non-reusable partSport Roof
EM-56
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1161 Author
: Date
:
1997 SUPRA (RM502U)

P11984
P11768
Z16718
M/T
Z16719
M/T
Z16720
M/T
Ground Strap
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-61
1166 Author
: Date
:
1997 SUPRA (RM502U)
20. DISCONNECT ENGINE WIRE FROM CABIN
(a) Remove the scuff plate.
(b) Take out the front side of the floor carpet.
(c) Remove the 2 nuts and ECM protector.
(d) Remove the nut, and disconnect the ECM from the floor
panel.
(e) Disconnect the 2 connectors from the ECM.
(f) Disconnect the connector from the TRAC ECU.
(g) Disconnect the connector from the instrument panel wire.
(h) Disconnect the 2 connectors from the connector cas-
sette.
(i) Pull out the engine wire from the cabin.
21. M/T:
REMOVE UPPER CONSOLE PANEL, SHIFT LEVER
BOOTS AND HOLDING BOLTS
(a) Remove the shift lever knob.
(b) Using a screwdriver, pry out the upper console panel.
(c) Remove the 4 bolts holding the lever boot to the transmis-
sion cover.
(d) Remove the shift & select lever boots.
(e) Remove the 4 bolts holding the shift lever to the shift lever
retainer.
22. M/T:
DISCONNECT CLUTCH RELEASE CYLINDER AND
GROUND STRAP FROM TRANSMISSION
(a) Remove the 2 bolts, and disconnect clutch release cylin-
der.
(b) Remove the bolt, and disconnect the clutch line tube.
(c) Remove the bolt, and disconnect ground strap.

P13212
Z16756
M/T
Matchmarks
Z16731
Hole Plug EM-64
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1169 Author
: Date
:
1997 SUPRA (RM502U)
(c) Lift the engine out of the vehicle slowly and carefully.
NOTICE:
Remove the engine and transmission assembly carefully
without damaging the shift lever retainer (M/T), A/C com-
pressor or PS solenoid valve.
(d) Make sure the engine is clear of all wiring, hoses and
cables.
(e) Place the engine and transmission assembly onto the
stand.
34. A/T:
REMOVE OIL DIPSTICK AND GUIDE FOR
TRANSMISSION
(a) Remove the bolt.
(b) Pull out the dipstick and guide from the transmission.
(c) Remove the O-ring from the dipstick guide.
35. DISCONNECT ENGINE WIRE FROM TRANSMISSION
(a) Disconnect the connectors.
(b) Disconnect the wire clamps from the brackets.
36. REMOVE STARTER
(a) Disconnect the starter connector.
(b) Remove the 2 bolts, wire bracket and starter.
37. A/T:
REMOVE OIL COOLER TUBES FOR
TRANSMISSION
(a) Remove the 2 hose clamp bolts and tube clamp bolt.
(b) Loosen the 2 union nuts, and remove the oil cooler tubes.
38. M/T:
REMOVE CLUTCH COVER SET BOLTS
(a) Remove the 2 bolts and service hole cover.
(b) Place the matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
39. A/T:
REMOVE TORQUE CONVERTER CLUTCH
MOUNTING BOLTS
(a) Remove the hole plug.
(b) Turn the crankshaft to gain access to each bolt. Remove
the 6 bolts.
40. SEPARATE ENGINE AND TRANSMISSION
Remove the 6 bolts and transmission.

Z16735
A/T
EM0AW-03
Z09545
M/T
A/T
P13200
P13202
Z16756
M/T
Matchmarks
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
EM-65
1170 Author
: Date
:
1997 SUPRA (RM502U)
INSTALLATION
1. A/T:
CHECK TORQUE CONVERTER CLUTCH
INSTALLATION
Using calipers and straight edge, measure from the installed
surface of the torque converter clutch to the front surface of the
transmission.
Correct distance: Less than 0.1 mm (0.004 in.)
If the distance is not as specified, check for an improper installa-
tion.
2. ASSEMBLE ENGINE AND TRANSMISSION
(a) M/T:
Align the input spline with the clutch disc and install the
transmission to the engine.
(b) Align the 2 knock pins on the cylinder block with the pin
holes of the clutch housing.
(c) Install the transmission with the 6 bolts.
Torque:
14 mm head 39 N´m (400 kgf´cm, 29 ft´lbf)
17 mm head 72 N´m (730 kgf´cm, 43 ft´lbf)
3. M/T:
INSTALL CLUTCH COVER SET BOLTS
(a) Align the matchmarks.
(b) Install the 6 bolts while turning the crankshaft to gain ac-
cess. Tighten the bolts evenly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(c) Install the service hole cover with the 2 bolts.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)

Z16731
Hole Plug A/T
P11499
P11500
EM-66
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1171 Author
: Date
:
1997 SUPRA (RM502U)
4. A/T:
INSTALL TORQUE CONVERTER CLUTCH MOUNTING
BOLTS
(a) First, install the gray bolt. Then install 5 black bolts while
turning the crankshaft to gain access. Tighten the bolts
evenly.
Torque: 33 N´m (340 kgf´cm, 25 ft´lbf)
(b) Install the hole plug.
5. A/T:
INSTALL OIL COOLER PIPE FOR
TRANSMISSION
(a) Temporarily install the 2 oil cooler pipe, 2 hose clamps
and tube clamp with 3 clamp bolts.
(b) Connect the 2 oil cooler tubes to the unions on the trans-
mission. Tighten the union nuts.
Torque:44 N´m (450 kgf´cm, 33 ft´lbf)
(c) Tighten the 3 clamp bolts.
6. INSTALL STARTER
7. CONNECT ENGINE WIRE TO TRANSMISSION
8. A/T:
INSTALL OIL DIPSTICK AND GUIDE FOR
TRANSMISSION
(a) Install a new O-ring to the dipstick guide.
(b) Connect the dipstick guide end to the dipstick tube of the
oil pan.
(c) Install the dipstick guide with the bolt.
(d) Install the dipstick.
9. INSTALL ENGINE AND TRANSMISSION ASSEMBLY
IN VEHICLE
(a) Attach the engine hoist chain to the engine hangers.
(b) Lower the engine and transmission assembly into the en-
gine compartment.
NOTICE:
Install the engine and transmission assembly carefully
without damaging the shift lever retainer (M/T), A/C com-
pressor and PS solenoid valve.
(c) Insert the stud bolts of the front engine mounting insula-
tors into the stud bolt holes of the front suspension cross-
member.
(d) Temporarily install the 2 nuts holding the engine front
mounting insulators to the front suspension crossmem-
ber.
(e) Keep the engine level with a jack.
(f) Remove the hoist chain.

P11986
Insert EM-68
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1173 Author
: Date
:
1997 SUPRA (RM502U)
17. INSTALL HEATED OXYGEN SENSOR
Install a new gasket, the oxygen sensor and sensor cover with
the 2 nuts.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
18. M/T:
INSTALL CLUTCH RELEASE CYLINDER AND
GROUND STRAP
(a) Install the clutch release cylinder with the 2 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Connect the clutch line tube with the bolt.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
(c) Install the ground strap with the bolt.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
19. CONNECT ENGINE WIRE TO CABIN
(a) Push in the engine wire through the cowl panel.
NOTICE:
Be careful not to damage the engine wire.
(b) Connect the 2 connectors to the connector cassette.
(c) Connect the connector to the instrument panel wire con-
nector.
(d) Connect the 2 connectors to the ECM.
(e) Connect the connector to the TRAC ECU.
(f) Insert the ECM bracket into the stay on the floor panel.
(g) Install the ECM with the nut.
(h) Install the ECM protector with the 2 nuts.
(i) Install the floor carpet.
(j) Install the scuff plate.
20. M/T:
INSTALL UPPER CONSOLE PANEL, SHIFT LEVER
BOOTS AND HOLDING BOLTS
21. CONNECT ENGINE WIRE TO COWL PANEL
22. INSTALL A/C COMPRESSOR
(a) Using a torx socket (E10), install the stud bolt and com-
pressor.
Torque: 26 N´m (265 kgf´cm, 19 ft´lbf)
(b) Connect the compressor connector.
(c) Temporarily install the compressor with nut and 3 bolts.
(d) Alternately tighten the bolt and nut.
Torque: 52 N´m (530 kgf´cm, 38 ft´lbf)
23. INSTALL PS PRESSURE FEED HOSE
Install the pressure feed hose with the 2 clamp bolts.

Z18832
Magnetic Switch AssemblyReturn SpringStarter Housing
Idler Gear
Steel Ball
Dust protector
Brush Holder
Dust ProtectorField Frame (Field Coil)Armature
Front Bearing Starter Clutch Assembly

Rear Bearing
O-Ring

O-RingBearing
End Cover
Terminal Insulator

Terminal C kit Part Magnetic Switch AssemblyContact Plate
Insulation Paper Terminal Insulator Terminal BoltTerminal Insulator Terminal
Bolt
Lead Clamp
End CoverPlungerLead
Terminal
Contact PlatePacking

Terminal 30 kit Part
O-Ring

Gasket
17 (170,12)
Wave Washer
Terminal Insulator
O-Ring17 (170,12)
N´m (kgf´cm, ft´lbf) : Specified torque

Non-reusable part
Wave Washer

O-Ring
- STARTINGSTARTER
ST-3
1510 Author
: Date
:
1997 SUPRA (RM502U)