1997 SUBARU LEGACY boot

8. CLEARANCE TABLE (RHD MODEL)
CAUTION:
This table lists various clearances that must be cor-
rectly adjusted to ensure normal vehicle driving with-
out interfering noise, or any other faults.
LocationMinimum
allowance
mm (in)LocationMinimum
allowance
mm (in)

1Crossmember—Pipe5 (0.20)5Stabilizer—Pipe5 (0.20)

2DOJ—Shaft or joint14 (0.55)6Exhaust pipe—Pipe15 (0.59)

3DOJ—Valve housing11 (0.43)7Exhaust pipe—Gearbox boot15 (0.59)

4Pipe—Pipe
2 (0.08)
8Side frame—Hose A and B15 (0.59)
Pipe—Crossmember9Pipe portion of hose A—Pipe portion of hose B1.5
(0.059)
B4M0676A
97
4-3DIAGNOSTICS
1. Power Steering

1. Front Disc Brake
1. EXCEPT 2500 cc MODEL
B4M1152A
1Caliper body

2Air bleeder screw

3Guide pin (Green)

4Pin boot

5Piston seal

6Piston

7Piston boot

8Lock pin (Yellow)
9Support

10Pad clip

11Outer shim

12Inner shim

13Pad (Outside)

14Pad (Inside)

15Disc rotor

16Disc cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 37±5 (3.8±0.5, 27.5±3.6)
T4: 78±10 (8.0±1.0, 58±7)
10
4-4COMPONENT PARTS
1. Front Disc Brake

2. 2500 cc MODEL
B4M1151A
1Caliper body

2Air bleeder screw

3Guide pin (Green)

4Pin boot

5Piston seal

6Piston

7Piston boot

8Boot ring

9Lock pin (Yellow)
10Support

11Pad clip

12Outer shim

13Inner shim

14Pad (Outside)

15Pad (Inside)

16Disc rotor

17Disc cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 37±5 (3.8±0.5, 27.5±3.6)
T4: 78±10 (8.0±1.0, 58±7)
11
4-4COMPONENT PARTS
1. Front Disc Brake

2. Rear Disc Brake
B4M0066A
1Lock pin

2Lock pin sleeve

3Lock pin boot

4Air bleeder screw

5Caliper body

6Guide pin

7Guide pin boot

8Piston seal

9Piston

10Piston boot

11Boot ring

12Support

13Shim

14Inner shim

15Inner pad
16Pad clip

17Outer pad

18Outer shim

19Shoe hold-down pin

20Cover

21Back plate

22Retainer

23Spring washer

24Parking brake lever

25Parking brake shoe
(Secondary)

26Parking brake shoe
(Primary)

27Adjusting spring

28Strut
29Strut shoe spring

30Shoe guide plate

31Secondary shoe return spring

32Primary shoe return spring

33Adjuster

34Shoe hold-down cup

35Shoe hold-down spring

36Disc rotor
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 20±4 (2.0±0.4, 14.5±2.9)
T3: 26±5 (2.7±0.5, 19.5±3.6)
T4: 52±6 (5.3±0.6, 38.3±4.3)
12
4-4COMPONENT PARTS
2. Rear Disc Brake

3. Rear Drum Brake
G4M0910
1Air bleeder cap

2Air bleeder screw

3Boot

4Piston

5Cup

6Spring

7Wheel cylinder body

8Pin

9Plug

10Back plate
11Upper shoe return spring

12Retainer

13Washer

14Parking brake lever

15Brake shoe (Trailing)

16Brake shoe (Leading)

17Shoe hold-down spring

18Cup

19Adjusting lever

20Adjuster
21Lower shoe return spring

22Adjusting spring

23Drum

24Plug
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 10±2 (1.0±0.2, 7.2±1.4)
T3: 52±6 (5.3±0.6, 38.3±4.3)
13
4-4COMPONENT PARTS
3. Rear Drum Brake

1. Front Disc Brake
B4M0065B
1Air bleeder screw

2Guide pin

3Guide pin boot

4Piston

5Piston seal

6Piston boot

7Lock pin boot

8Lock pin sleeve

9Caliper body
10Lock pin

11Housing

12Support

13Pad clip

14Outer shim

15Outer pad

16Inner pad

17Inner shim

18Shim
19Disc rotor

20Disc cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 39±5 (4±0.5, 28.9±3.6)
T4: 78±10 (8.0±1.0, 58±7)
27
4-4SERVICE PROCEDURE
1. Front Disc Brake

C: DISASSEMBLY
1. EXCEPT 2500 cc MODEL
B4M1152B
1Caliper body

2Air bleeder screw

3Guide pin (Green)

4Pin boot

5Piston seal

6Piston

7Piston boot

8Lock pin (Yellow)
9Support

10Pad clip

11Outer shim

12Inner shim

13Pad (Outside)

14Pad (Inside)

15Disc rotor

16Disc cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 37±5 (3.8±0.5, 27.5±3.6)
T4: 78±10 (8.0±1.0, 58±7)
30
4-4SERVICE PROCEDURE
1. Front Disc Brake

1) Clean mud and foreign particles from caliper body
assembly and support.
CAUTION:
Be careful not to allow foreign particles to enter inlet
(at brake hose connector).
B4M1174A
2) Gradually supply compressed air via caliper body brake
hose to force piston out.
CAUTION:

Place a wooden block as shown in Figure to prevent
damage to piston.

Do not apply excessively high-pressure.
3) Remove piston boot.
B4M1173A
4) Remove piston seal from caliper body cylinder.
5) Remove guide pin and boot from caliper body.
31
4-4SERVICE PROCEDURE
1. Front Disc Brake