1997 SUBARU LEGACY starter

G3M0291
2. INHIBITOR SWITCH
The inhibitor switch allows the back-up lights to turn on
when the select lever is in the R range and the starter
motor to start when the lever is in the N or P range.
When driving condition or starter motor operation is
erroneous, first check the shift linkage for improper opera-
tion. If the shift linkage is functioning properly, check the
inhibitor switch.

(1) Disconnect cable end from select lever.
(2) Disconnect inhibitor switch side connector.
(3) Check continuity in inhibitor switch circuits with
select lever moved to each position.
CAUTION:
Also check that continuity in ignition circuit does not
exist when selector lever is in R, D, 3, 2 and 1 ranges.
NOTE:
If inhibitor switch is inoperative, check for poor contact of
connector on transmission side. (Plastic body type inhibi-
tor switch)
PinNo. 432187651211109
Lead color
B Y Br YG W BY R GW BY BW BW RW
Position
P





R




N




D


3


2


1


Signal sent to AT control unit Ignition circuitBack-up light
circuit
B3H0016A
28
3-2SERVICE PROCEDURE
2. On-Car Service

1. Pedal (MT Model)
1. 2200 cc MODEL
B4M0737A

1Accelerator pedal


2Bushing


3Holder


4Accelerator bracket


5Stopper


6Clip


7Accelerator spring


8Accelerator pedal spring


9Spring pin


10Accelerator pedal pad


11Accelerator stopper


12Clip


13Accelerator plate

14Pedal bracket


15Stop light switch (Without T.C.S.) /
stroke sensor (With T.C.S.)


16Brake pedal


17Spacer


18Snap pin


19Brake pedal pad


20Clevis pin


21Brake pedal spring


22Washer


23Clutch pedal pad


24Clutch pedal


25Bushing assist

26Spring assist


27Clutch cable clamp


28Clutch cable


29Mass damper


30Clutch switch (Starter interlock)


31Clutch switch (With cruise control)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5.9±1.5 (0.60±0.15, 4.3±1.1)
T2: 8±2 (0.8±0.2, 5.8±1.4)
T3: 18±5 (1.8±0.5, 13.0±3.6)
T4: 29±7 (3.0±0.7, 21.7±5.1)
3
4-5COMPONENT PARTS
1. Pedal (MT Model)

2. 2500 cc MODEL
B4M1158A

1Holder


2Accelerator bracket


3Stopper


4Clip


5Bushing


6Accelerator spring


7Accelerator pedal spring


8Accelerator pedal


9Spring pin


10Accelerator pedal pad


11Accelerator stopper


12Snap pin


13Brake pedal pad


14Brake pedal

15Clevis pin


16Brake pedal spring


17Bracket shaft


18Clutch pedal pad


19Clutch pedal


20Bushing C


21Clip


22Clutch clevis pin


23Assist rod


24Assist plate A


25Assist spring A


26Assist spring B


27Assist bushing


28Assist plate ASSY

29Pedal bracket


30Stop light switch


31Wave washer


32Lever


33Clutch switch (Starter interlock)


34Clutch switch (With cruise control)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.2±0.5 (0.22±0.05, 1.6±0.4)
T2: 8±2 (0.8±0.2, 5.8±1.4)
T3: 18±5 (1.8±0.5, 13.0±3.6)
T4: 29±7 (3.0±0.7, 21.7±5.1)
4
4-5COMPONENT PARTS
1. Pedal (MT Model)

1. Engine Electrical
A: SPECIFICATIONS
1. EXCEPT 2200 cc MODEL
Item Designation
StarterType Reduction type
ModelMT
TN128000-8311AT
TN128000-8321
Manufacturer NIPPONDENSO TENNESSEE
Voltage and output 12 V — 1.0 kW 12 V — 1.4 kW
Direction of rotation Counterclockwise (when observed from pinion)
Number of pinion teeth 8 9
No-load
characteristicsVoltage 11 V
Current 90 A or less
Rotating
speed3,000 rpm or more 2,900 rpm or more
Load
characteristicsVoltage 8 V
Current 280 A or less 370 A or less
Torque 9.8 N⋅m (1.0 kg-m, 7.2 ft-lb) 13.7 N⋅m (1.4 kg-m, 10.1 ft-lb)
Rotating
speed900 rpm or more 880 rpm or more
Lock
characteristicsVoltage 5 V
Current 800 A or less 1,050 A or less
Torque 27.5 N⋅m (2.8 kg-m, 20.3 ft-lb) or more
GeneratorType Rotating-field three-phase type, Voltage regulator built-in type
Model LR185-701H
Manufacturer HITACHI AUTOMOTIVE PRODUCTS
Voltage and output 12 V — 85 A
Polarity on ground side Negative
Rotating direction Clockwise (when observed from pulley side)
Armature connection 3-phase Y-type
Output current1,500 rpm — 35 A or more
2,500 rpm — 62 A or more
5,000 rpm — 82 A or more
Regulated voltage 14.5
+0.3
0.4V [20°C (68°F)]
Ignition
coilModel F-569-01R
Manufacturer Diamond
Primary coil resistance 0.69Ω±10%
Secondary coil resistance 21.0 kΩ±15%
Insulation resistance between
primary terminal and caseMore than 10 MΩ
Spark
plugType and manufacturerRC10YC4 .......... CHAMPION
Alternate
(BKR6E-11 .......... NGK
K20PR-U11 .......... NIPPONDENSO)
Thread size mm 14, P = 1.25
Spark gap mm (in) 1.0 — 1.1 (0.039 — 0.043)
2
6-1SPECIFICATIONS AND SERVICE DATA
1. Engine Electrical

2. 2200 cc MODEL
Item Designation
StarterType Reduction type
ModelMT
TN128000-8311AT
TN128000-8321
Manufacturer NIPPONDENSO TENNESSEE
Voltage and output 12 V—1.0 kW 12 V—1.4 kW
Direction of rotation Counterclockwise (when observed from pinion)
Number of pinion teeth 8 9
No-load
characteristicsVoltage 11 V
Current 90 A or less
Rotating
speed3,000 rpm or more 2,900 rpm or more
Load
characteristicsVoltage 8 V
Current 280 A or less 370 A or less
Torque 9.8 N⋅m (1.0 kg-m, 7.2 ft-lb) 13.7 N⋅m (1.4 kg-m, 10.1 ft-lb)
Rotating
speed900 rpm or more 880 rpm or more
Lock
characteristicsVoltage 5 V
Current 800 A or less 1,050 A or less
Torque 27.5 N⋅m (2.8 kg-m, 20.3 ft-lb) or more
GeneratorType Rotating-field three-phase type, Voltage regulator built-in type
Model LR185-701H
Manufacturer HITACHI AUTOMOTIVE PRODUCTS
Voltage and output 12 V—85 A
Polarity on ground side Negative
Rotating direction Clockwise (when observed from pulley side)
Armature connection 3-phase Y-type
Output current1,500 rpm—35 A or more
2,500 rpm—62 A or more
5,000 rpm—82 A or more
Regulated voltage 14.5
+0.3
0.4V [20°C (68°F)]
Ignition
coilModel FH0047-01R
Manufacturer DEMCO
Primary coil resistance 0.73Ω±10%
Secondary coil resistance 12.8 kΩ±15%
Insulation resistance between
primary terminal and caseMore than 10 MΩ
Spark
plugType and manufacturerRC10YC4 .......... CHAMPION
Alternate
(BKR6E-11 .......... NGK
K20PR-U11 .......... NIPPONDENSO)
Thread size mm 14, P = 1.25
Spark gap mm (in) 1.0—1.1 (0.039—0.043)
3
6-1SPECIFICATIONS AND SERVICE DATA
1. Engine Electrical

1. Starter
1. MT: 128000-8311
B6M0412A

1Front ball bearing


2Armature


3Rear ball bearing


4O-ring


5Yoke


6Brush spring


7Brush holder


8End frame


9Screw & washer


10Cover


11Through bolt


12Screw & washer

13Starter housing


14Overrunning clutch


15Steel ball


16Spring


17Retainer


18Roller


19Idle gear


20Nut


21Spring washer


22Magnet switch


23Nut
4
6-1COMPONENT PARTS
1. Starter

2. AT: 128000-8321
B6M0413A

1Front ball bearing


2Armature


3Rear ball bearing


4O-ring


5Yoke


6Brush spring


7Brush holder


8End frame


9Cover


10Screw & washer


11Through bolt


12Screw & washer

13Starter housing


14Overrunning clutch


15Steel ball


16Spring


17Retainer


18Roller


19Idle gear


20Nut


21Spring washer


22Magnet switch


23Nut
5
6-1COMPONENT PARTS
1. Starter

G6M0095
1. Starter
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
G2M0309
2) Disconnect connector and terminal from starter.
3) Remove starter from transmission.
4) Installation is in the reverse order of removal.
Tightening torque:
50±4 N⋅m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
B: TEST
1. MAGNETIC SWITCH
CAUTION:
The following magnetic switch tests should be per-
formed with specified voltage applied.
Each test should be conducted within 3 to 5 sec-
onds. Power to be furnished should be one-half the
rated voltage.
B6M0415A
1) Pull-in test
Connect two battery negative leads onto magnetic switch
body and terminal C respectively. Then connect battery
positive lead onto terminal 50. Pinion should extend when
lead connections are made.
B6M0416A
2) Holding-in test
Disconnect lead from terminal C with pinion extended. Pin-
ion should be held in the extended position.
7
6-1SERVICE PROCEDURE
1. Starter