Page 1711 of 3342
B6M0472A
5) Installing end frame
When assembling end frame to yoke, align notched portion
of end frame with lead wire grommet.
B6M0473A
6) Installing yoke
When installing yoke to magnetic switch, align notch of
yoke with protrusion of magnetic switch.
G6M0095
2. Generator
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
G2M0088
2) Disconnect connector and terminal from generator.
G2M0286
3) Remove V-belt cover.
4) Remove front side V-belt.
16
6-1SERVICE PROCEDURE
1. Starter - 2. Generator
Page 1712 of 3342
B6M0472A
5) Installing end frame
When assembling end frame to yoke, align notched portion
of end frame with lead wire grommet.
B6M0473A
6) Installing yoke
When installing yoke to magnetic switch, align notch of
yoke with protrusion of magnetic switch.
G6M0095
2. Generator
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
G2M0088
2) Disconnect connector and terminal from generator.
G2M0286
3) Remove V-belt cover.
4) Remove front side V-belt.
16
6-1SERVICE PROCEDURE
1. Starter - 2. Generator
Page 1714 of 3342
B6M0477A
CAUTION:
When holding rotor with vise, insert aluminum plates
or wood pieces on the contact surfaces of the vise to
prevent rotor from damage.
B6M0478A
4) Remove rotor from front cover.
5) Remove three screws from front cover and then bear-
ing retainer and ball bearing.
B6M0479A
6) Remove bolt which secure battery terminal bolt, and
remove rear cover. Remove nuts which secure diode plate,
and remove stator and rear cover.
B6M0480A
7) Separate diode plate from stator coil.
(1) Cut the connecting position
Aof stator coil to
diode.
(2) Unsolder connection
Band throughout the lead
wire of stator coil.
B6M0481
(3) Remove stator coil from diode plate.
18
6-1SERVICE PROCEDURE
2. Generator
Page 1721 of 3342
G6M0095
1. #1 SPARK PLUG
1) Disconnect battery ground cable.
B6M0552A
2) Remove #1 spark plug cord by pulling boot, not cord
itself.
B6M0553
3) Remove spark plug with the spark plug socket.
4) Installation is in the reverse order of removal.
Tightening torque (Spark plug):
20.6±2.9 N⋅m (2.10±0.30 kg-m, 15.19±2.14 ft-lb)
G6M0095
2. #2 SPARK PLUG
1) Disconnect battery ground cable.
25
6-1SERVICE PROCEDURE
3. Spark Plug
Page 1722 of 3342
B6M0554
2) Remove battery.
B6M0555A
3) Remove #2 spark plug cord by pulling boot, not cord
itself.
B6M0556
4) Remove spark plug with the spark plug socket.
5) Installation is in the reverse order of removal.
Tightening torque (Spark plug):
20.6±2.9 N⋅m (2.10±0.30 kg-m, 15.19±2.14 ft-lb)
G6M0095
3. #3 SPARK PLUG
1) Disconnect battery ground cable.
26
6-1SERVICE PROCEDURE
3. Spark Plug
Page 1724 of 3342
G6M0095
4. #4 SPARK PLUG
1) Disconnect battery ground cable.
B6M0554
2) Remove battery.
B6M0561
3) Remove washer tank mounting bolts.
B6M0562A
4) Disconnect washer tank connectors.
CAUTION:
Do not disconnect washer tank hoses as washer fluid
will leak out from washer tank.
B6M0575A
5) Move washer tank upward.
28
6-1SERVICE PROCEDURE
3. Spark Plug
Page 1725 of 3342
B6M0563A
6) Remove #4 spark plug cord by pulling boot, not cord
itself.
B6M0564
7) Remove spark plug with the spark plug socket.
8) Installation is in the reverse order of removal.
Tightening torque (Spark plug):
20.6±2.9 N⋅m (2.10±0.30 kg-m, 15.19±2.14 ft-lb)
CAUTION:
The above torque should be only applied to new spark
plugs without oil on their threads.
In case their threads are lubricated, the torque should
be reduced by approximately 1/3 of the specified
torque in order to avoid over-stressing.
E: REMOVAL (2500 cc OUTBACK MODEL)
CAUTION:
All spark plugs installed on an engine, must be of the
same heat range.
Spark plug:
NGK: PFR5B-11
G6M0095
1. #1 SPARK PLUG
1) Disconnect battery ground cable.
29
6-1SERVICE PROCEDURE
3. Spark Plug
Page 1727 of 3342
B6M0568A
NOTE:
Length L1 is important in making for easy removal.
It may be necessary to wrap points A and B with vinyl
tape to prevent them separating while working.
If they do separate, spark plug socket is left on the spark
plug and it is very difficult to remove.
An approximately 250 mm (9.84 in) long extension is
recommended to be connected to ratchet.
For spark plug socket, extension and Universal Joint, it
is recommended to use the following tools.
Spark plug socket : PROTO 5020-50
Extension : SNAP-ON FX1
Universal Joint : SNAP-ON FU80B
B6M0569A
9) Set4extension and5ratchet in turn onto the con-
nected tools in plug hole, and remove spark plug using
them.
G6M0095
2. #2 SPARK PLUG
1) Disconnect battery ground cable.
B6M0554
2) Remove battery.
31
6-1SERVICE PROCEDURE
3. Spark Plug