1997 SUBARU LEGACY key

4-4d
RIonGS1
BRAKES
[ABS
5
.31
TYPE]

10
.
Diagnostics
Chart
with
Select
Monitor

FR
(
FES
)

0
km/
h

84M0977

FL(FE6)

0
km/
h

B4M0978

RR
(
FE7
)

0
km/
h

84M0379

RL
(FE8)

0
km/
h

84M0980

G-SENS
(FE14)

3
.70
V

B4M0981

10AG6
CHECK
FREEZE
FRAME
DATA
.

1)
Press
[F],
[E]
and
[5]
on
the
select
monitor
.

2)
Read
the
select
monitor
display
.

CHECK
:
Is
the
reading
indicated
on
monitor
display0

km?

C,rES~
:
Go
tostep
10AG7
.

No
:
Go
tostep
10AG15
.
1
10AG7
I
CHECK
FREEZE
FRAME
DATA
.

1)
Press
the
scroll
keyso
that
FE6
appears
on
the
moni-

tor
display
.

2)
Read
the
select
monitor
display
.

CHECK
:
Is
the
reading
indicated
on
monitor
display
0

km?

~
:
Go
to
step
10AG8
.

No
:
Go
to
step
10AG15
.

J
10AG8
I
CHECK
FREEZE
FRAME
DATA
.

1)
Press
the
scroll
key
so
that
FE7
appears
on
the
moni-

tor
display
.

2)
Read
the
select
monitor
display
.

ELK
:
Is
the
reading
indicated
on
monitor
display0

km?

Go
tostep
10AG9
.

No
:
Go
tostep
10AG15
.

10AG9
CHECK
FREEZE
FRAME
DATA
.

1)
Press
the
scroll
keyso
that
FE8
appears
on
the
moni-

tor
display
.

2)
Read
the
select
monitor
display
.

ECK
:
Is
the
reading
indicated
on
monitor
display0

km?

Go
to
step
10AG10
.

No
:
Go
to
step
10AG15
.
1
10AG10
I
CHECK
FREEZE
FRAME
DATA
.

1)
Press
the
scroll
keyso
that
FE14
appears
on
the
mon-

itor
display
.

2)
Read
the
select
monitor
display
.

CHECK
:
Is
the
reading
indicated
on
monitor
display

more
than3
.65
V?

Go
to
step
10AG11
.

No
:
Go
to
step
10AG15
.

188

3. Cylinder Head and Valve Assembly
B2M1001A

1Exhaust valve


2Intake valve


3Intake valve oil seal


4Valve spring


5Retainer


6Retainer key


7Exhaust valve oil seal


8Rocker shaft support


9Rocker shaft support


10Rocker shaft support


11Rocker shaft

12Valve rocker adjust screw


13Valve rocker nut


14Intake valve rocker arm


15Exhaust valve rocker arm


16Spring
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 10±1 (1.0±0.1, 7.2±0.7)
T3: 12±1 (1.2±0.1, 8.7±0.7)
8
2-3COMPONENT PARTS
3. Cylinder Head and Valve Assembly

5. Crankshaft and Piston
G2M0105

1Drive plate (AT)


2Reinforcement (AT)


3Flywheel (MT)


4Bell bearing (MT)


5Top ring


6Second ring


7Oil ring


8Piston


9Piston pin


10Circlip


11Connecting rod bolt


12Connecting rod

13Connecting rod bearing


14Connecting rod cap


15Crankshaft


16Woodruff key


17Crankshaft bearing #1, #5


18Crankshaft bearing #2, #4


19Crankshaft bearing #3
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 44±2 (4.5±0.2, 32.5±1.4)
T2: 72±3 (7.3±0.3, 52.8±2.2)
10
2-3COMPONENT PARTS
5. Crankshaft and Piston

B2M0108A
3) Measure the extension of rod beyond the body. If it is
not within specifications, replace with a new one.
Rod extension: H
15.4 — 16.4 mm (0.606 — 0.646 in)
3. BELT TENSIONER
1) Check mating surfaces of timing belt and contact point
of tension adjuster rod for abnormal wear or scratches.
Replace belt tensioner if faulty.
2) Check spacer and tensioner bushing for wear.
3) Check tensioner for smooth rotation. Replace if noise or
excessive play is noted.
4) Check tensioner for grease leakage.
4. BELT IDLER
1) Check idler for smooth rotation. Replace if noise or
excessive play is noted.
2) Check outer contacting surfaces of idler pulley for
abnormal wear and scratches.
3) Check idler for grease leakage.
5. SPROCKET
1) Check sprocket teeth for abnormal wear and scratches.
2) Make sure there is no free play between sprocket and
key.
3) Check crankshaft sprocket notch for sensor for damage
and contamination of foreign matter.
21
2-3SERVICE PROCEDURE
3. Timing Belt

B: DISASSEMBLY
B2M0121A
1) Remove rocker cover.
2) Remove valve rocker assembly.

3) Remove camshaft and support.

4) Place cylinder head on ST.
ST 498267200 CYLINDER HEAD TABLE
B2M0386A
5) Set ST on valve spring. Compress valve spring and
remove the valve spring retainer key. Remove each valve
and valve spring.
ST 499718000 VALVE SPRING REMOVER
CAUTION:
Mark each valve to prevent confusion.
Use extreme care not to damage the lips of the
intake valve oil seals and exhaust valve oil seals.
6) Removal of plug (cylinder head LH)
CAUTION:
Do not remove plug unless necessary.
40
2-3SERVICE PROCEDURE
6. Cylinder Head

B2M0386A
(3) Install valve spring and retainer.
CAUTION:
Be sure to install the valve springs with their painted
facing towards the valve spring retainer.
(4) Set ST on valve spring.
ST 499718000 VALVE SPRING REMOVER
(5) Compress valve spring and fit valve spring retainer
key.
B2M1210A
(6) After installing, tap valve spring retainers lightly
with wooden hammer for better seating.
3) Install camshaft and support.

4) Install valve rocker assembly.

5) Install rocker cover.
47
2-3SERVICE PROCEDURE
6. Cylinder Head

3. Cylinder Head and Valve Assembly
B2M1007A

1Exhaust valve


2Intake valve


3Cylinder head


4Valve spring seat


5Intake valve oil seal


6Valve spring

7Retainer


8Retainer key


9Valve lifter


10Shim


11Exhaust valve oil seal
8
2-3bCOMPONENT PARTS
3. Cylinder Head and Valve Assembly

5. Crankshaft and Piston
B2M0683A

1Drive plate


2Reinforcement


3Top ring


4Second ring


5Oil ring


6Piston


7Piston pin


8Circlip


9Connecting rod bolt


10Connecting rod


11Connecting rod bearing

12Connecting rod cap


13Crankshaft


14Woodruff key


15Crankshaft bearing #1, #5


16Crankshaft bearing #2, #4


17Crankshaft bearing #3
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 44±2 (4.5±0.2, 32.5±1.4)
T2: 72±3 (7.3±0.3, 52.8±2.2)
10
2-3bCOMPONENT PARTS
5. Crankshaft and Piston