1997 SSANGYONG KORANDO engine

OM600 ENGINE MECHANICAL 1B3 -- 45
D AEW OO M Y_2000
26. Disconnect the fuel lines from the fuel filter.
27. Disconnect the fuel lines from the injection pump.
28. Remove the fuel filter(35).
29. Remove the fuel injection nozzle(12) and nozzle
washer(11).
Socket Wrench Insert 001 589 65 09 00

OM600 ENGINE MECHANICAL 1B3 -- 47
D AEW OO M Y_2000
34. Remove the turbocharger.
35. Remove the exhaust manifold and gasket.
36. Remove the chain tensioner and seal.
37. Remove the bolt and separate the drive sprocket
(21).
Notice
During removal, be careful not to drop the sprocket
and chain into the timing case.
Carefully pull off the chain and then pull out the
sprocket.

1B3 -- 46 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
30. Rotate the crankshaft and set the no.1 cylinder at
TDC.
Notice
Do not rotate the crankshaft to the opposite direc-
tion of engine revolution.
31. Place alignment marks on the camshaft gear and
timing chain.
32. Ensure that the camshaft and the bearing cap mark-
ing are aligned.
33. Remove the starter motor and install the engine lock
onto the flywheel ring gear.
Engine Lock 602 589 00 40 00

1B3 -- 48 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
38. Remove the camshaft bearing cap bolts according
to the numerical sequence.
Notice
Remove the No.1 bolts first and then remove the
No. 2 bolts. Do not remove the bolts at a time com-
pletely but remove them step by step evenly or cam-
shaft can be seriously damaged.
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39. Remove the bearing caps and then pull out the cam-
shaft(20) upward.
Notice
Be careful not to miss the locking washer.
40. Remove the locking washer.
Notice
Check the locking washer and replace if necessary.

OM600 ENGINE MECHANICAL 1B3 -- 49
D AEW OO M Y_2000
41. Remove the bolt(32).
42. Separate the spring and pull out the tensioning le-
ver(31).
43. Pry off the closing cover. Remove the bolt and then
remove the idle pulley.
44. Using the sliding hammer(36) and the threaded
pin(37), pull out the sliding rail pins(25, 26) and re-
move the sliding rail(24).
Sliding Hammer 116 589 20 33 00
Threaded Pin 116 589 02 34 00

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45. Remove the vacuum line from the vacuum pump.
46. Disconnect the vacuum pipe from thermo valve.
47. Remove the socket bolts(13) of the chain box.
T Type Socket Wrench 116 589 03 07 00
Magnetic Bar 102 589 03 40 00
48. Remove the cylinder head bolts in numerical se-
quence.
Cylinder Head Bolt Wrench 601 589 00 10 00
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49. Remove the cylinder head(2) and gasket(3).

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Assembly Procedure
1. Replace the cylinder head gasket.
2. Install the cylinder head onto the crankcase.
Notice
Align the cylinder head holes with the guide pins.
3. Measure the length(L) of cylinder head bolts.
Notice
If the max. length is exceeded, replace the bolts.
Thread Dia.Length (L)
When NewMax. Limit (L)
M1080mm82mm
M10120mm104mm
M10115 m m117mm
OM662LA4. Coat the head contact surface of bolts and thread
with oil and insert them as shown.
-- Cylinder head bolts arrangement
Bore
1M10x80......................
2 M10 x 102......................
3M10x115......................
4M8x50......................
5M8x80......................