1997 SSANGYONG KORANDO oil temperature

SSANGYONG MY2002
7C-4 MANUAL & SEMIAUTO-HVAC
DIAGNOSIS
Insufficient
cooling
 Check blowing outlet
Normal outlet
 Check outlet temperature
 Check fan motor operation
Motor operates
with poor outletFan motor does
not operate
 Blown fuse
 Check for motor control circuit
Poor outlet or no
outlet
Intake grille is
cloggedFrosted evaporatorHigh temperatureNormal temperature
 Check the case
 Check heater Check
compressor
operation Warmeaporator
(A/C S/W off, Fan
‘4’)
 Check with sight
glass
 Check thermo amp Remove
cloggings
Normal compressorFaulty compressor
 Check belt
Tension is normal
 Check
magnetic
clutch
 Check clutch
connection
 Check wire Adjust tension
Bubble is not foundBubble is found
 Check refrigerant
volume and air in
system  Check
pressure
Loosened tension
Bubble is not foundBubble is found
 Check refrigerant  Check pressure
Faulty magnetic
electricFaulty clutchFaulty compressor operation
 Check battery voltage
 Check control switch
 Check ground
Normal high/low pressureHigh high/low pressureHigh pressure : low
Low pressure : high
 Check intake
and outlet
temperature  Faulty A/C system
 Faulty A/C mix door
 Faulty vent, intake door Excessive refrigerant
 Dirty cond., fan
 Excessive oil in system
- No diffence in
temperature
- Fast pressure balanceLow intake temperature
 Faulty comp. outlet  Faulty evaporatorNoise
CompressorBeltOthers
 Excessive oil
 Faulty bearing
 Faulty clutch Identify the place
 Faulty belt
 Belt line is correct
 Check belt tension

MANUAL & SEMIAUTO-HVAC 7C-7
SSANGYONG MY2002
DIAGNOSIS USING THE MANIFOLD GAUGE
On normal operation during the cooling cycle, the
manifold gauge must indicate approximately 1.5 - 2.0
kg/cm
2 at low pressure side and 14.5 - 15 kg/cm2 at
high pressure side, on condition that the temperature
at the cooler inlet, 30 ºC - 35 ºC, 2,000 rpm of the
engine rpm , full cold and maximum blower speed.
Cause Symptom
Action
1. High and low pressure are abnormally low.
2. Air at cooler outlet is not cold.
1. High and low pressure are abnormally high.
1. High and low pressure are abnormally high.
2. Connection at the low pressure is not cold.
There is a gas leak in the
cooling system.
Insufficient cooling and
faulty condenser cooling
by excessive
refrigerant.
Belt is slipped
There is an air in the
cooling system
Check the oil leak,
repair
Add the refrigerant
Keep the specified
amount of the
refrigerant, Clean the
condenser
Repair the belt
Clean and repair the
receiver-drier
Check the oil
contamination etc.
YAD7B070
YAD7B080
YAD7B100 YAD7B090

SSANGYONG MY2002
9A-20 BODY WIRING SYSTEM
W/H ENGINE CONTROL (GASOLINE)
6 Crankshaft position sensor
7 Oil pressure switch
8 Knock sensor 2
9 Air flow sensor
10 Ignition coil 3
11 Ignition coil 2
12 Ignition coil 1
13 Injector 6
14 Injector 5
15 Injector 416 Injector 3
17 Injector 2
18 Injector 1
19 Camshaft actuator
20 Camshaft position sensor
21 Engine coolant temperature sensor (Gauge)
22 Engine temperature sensor
23 Throttle motor & sensor
24 Knock sensor 1
25 Intake manifold resonance flap
KAA9A150

2-12 2-12 2-12 2-12
2-12
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS8) 8)8) 8)
8)
W/H ENGINE CONTROL (GASOLINE) W/H ENGINE CONTROL (GASOLINE)W/H ENGINE CONTROL (GASOLINE) W/H ENGINE CONTROL (GASOLINE)
W/H ENGINE CONTROL (GASOLINE)
1. C114
2. C115
3. J106
4. J107
5. J108
6. Crankshaft position sensor
7. Oil pressure switch
8. Knock sensor 2
9. Air flow sensor
10. Ignition coil 3
11. Ignition coil 2
12. Ignition coil 1
13. Injector 6
14. Injector 5
15. Injector 4
16. Injector 3
17. Injector 2
18. Injector 1
19. Camshaft actuator
20. Camshaft position sensor
21. Engine coolant temperature sensor (Gauge)
22. Engine temperature sensor
23. Throttle motor & sensor
24. Knock sensor 1
25. Intake manifold resonance flap

2) INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER ........................................................................ 5-24
(1) W/O EURO III .................................................................................................................................................................................... 5-24
(2) W/ EURO III ....................................................................................................................................................................................... 5-26
3) SENSOR (CAM SHAFT POSITION, MAP, O
2), CAM SHAFT ACTUATOR ...................................................... 5-28
(1) W/O EURO III .................................................................................................................................................................................... 5-28
(2) W/ EURO III ....................................................................................................................................................................................... 5-30
4) SENSOR (ENGINE TEMPERATURE, INTAKE AIR TEMP', KNOCK),
CANISTER PURGE VALVE, DIAGNOSIS........................................................................................................... 5-32
(1) W/O EURO III .................................................................................................................................................................................... 5-32
(2) W/ EURO III ....................................................................................................................................................................................... 5-34
5) VEHICLE SPEED SENSOR, SWITCH (CRUISE CONTROL, STOP LAMP, INHIBITOR, CLUTCH) ............. 5-36
6. 6. 6. 6.
6.
ECM (ELECTRONIC CONTROL MODULE) : E32 MSE ECM (ELECTRONIC CONTROL MODULE) : E32 MSEECM (ELECTRONIC CONTROL MODULE) : E32 MSE ECM (ELECTRONIC CONTROL MODULE) : E32 MSE
ECM (ELECTRONIC CONTROL MODULE) : E32 MSE
......................................................... .................................................................................................................. .........................................................
.........................................................
5-38 5-38 5-38 5-38
5-38
1) SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE MOTOR.......................................
& SENSOR, IGNTION COIL & SPARK PLUG .................................................................................................... 5-38
2) INJECTOR, FUEL PUMP RELAY, FUEL PUMP, IMMOBILIZER ........................................................................ 5-40
(1) W/O EURO III .................................................................................................................................................................................... 5-40
(2) W/ EURO III ....................................................................................................................................................................................... 5-42
3) SENSOR (CAM SHAFT POSITION, AIR FLOW), INTAKE MANIFOLD RESONANCE ............................................
FLAP, CAM SHAFT ACTUATOR, FUEL GAUGE................................................................................................ 5-44
(1) W/O EURO III .................................................................................................................................................................................... 5-44
(2) W/ EURO III ....................................................................................................................................................................................... 5-46
4) SENSOR (ENGINE TEMPERATURE, KNOCK1, KNOCK2), CANISTER PURGE VALVE, DIAGNOSIS....... 5-48
5) VEHICLE SPEED SENSOR, SWITCH (CRUISE CONTROL, STOP LAMP, INHIBITOR, CLUTCH) ............. 5-50
6) O
2 SENSOR (1,2,3,4) ............................................................................................................................................. 5-52
7. 7. 7. 7.
7.
TCM (TRASMISSION CONTROL MODULE) - DIESEL TCM (TRASMISSION CONTROL MODULE) - DIESELTCM (TRASMISSION CONTROL MODULE) - DIESEL TCM (TRASMISSION CONTROL MODULE) - DIESEL
TCM (TRASMISSION CONTROL MODULE) - DIESEL
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-54 5-54 5-54 5-54
5-54
1) MODE SWITCH, INDICATOR, DIAGNOSIS........................................................................................................ 5-54
2) TRANSMISSION, INDICATOR, T/M LEVER, KICK DOWN SWITCH............................................................... 5-56
8. 8. 8. 8.
8.
TCM (TRASMISSION CONTROL MODULE) - GASOLINE TCM (TRASMISSION CONTROL MODULE) - GASOLINETCM (TRASMISSION CONTROL MODULE) - GASOLINE TCM (TRASMISSION CONTROL MODULE) - GASOLINE
TCM (TRASMISSION CONTROL MODULE) - GASOLINE
..................................................... .......................................................................................................... .....................................................
.....................................................
5-58 5-58 5-58 5-58
5-58
1) MODE SWITCH, INDICATOR, DIAGNOSIS........................................................................................................ 5-58
2) TRANSMISSION, INDICATOR, T/M LEVER, KICK DOWN SWITCH............................................................... 5-60

9. 9. 9. 9.
9.
ABS (ANTI-LOCK BRAKE SYSTEM) ABS (ANTI-LOCK BRAKE SYSTEM)ABS (ANTI-LOCK BRAKE SYSTEM) ABS (ANTI-LOCK BRAKE SYSTEM)
ABS (ANTI-LOCK BRAKE SYSTEM)
....................................................................................... .............................................................................................................................................................................. .......................................................................................
.......................................................................................
5-62 5-62 5-62 5-62
5-62
10. 10.10. 10.
10.
ABS/ABD (A ABS/ABD (AABS/ABD (A ABS/ABD (A
ABS/ABD (A
UT UTUT UT
UT
OMA OMAOMA OMA
OMA
TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):
TIC BRAKE DIFFERENTIAL LOCK):
DIESEL DIESEL DIESEL DIESEL
DIESEL
...................................... ............................................................................ ......................................
......................................
5-64 5-64 5-64 5-64
5-64
1) INDICATOR, RELAY (ABD, MOTOR, VALVE), HYDRAULIC MODULATOR.................................................... 5-64
2) STOP LAMP SWITCH, ACCELERATION SENSOR, WHEEL SPEED SENSOR, DIAGNOSIS..................... 5-66
11. 11.11. 11.
11.
ABS/ABD (A ABS/ABD (AABS/ABD (A ABS/ABD (A
ABS/ABD (A
UT UTUT UT
UT
OMA OMAOMA OMA
OMA
TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):
TIC BRAKE DIFFERENTIAL LOCK):
GASOLINE GASOLINE GASOLINE GASOLINE
GASOLINE
................................ ................................................................ ................................
................................
5-68 5-68 5-68 5-68
5-68
1) INDICATOR, RELAY (ABD, MOTOR, VALVE), HYDRAULIC MODULATOR.................................................... 5-68
2) STOP LAMP SWITCH, ACCELERATION SENSOR, WHEEL SPEED SENSOR, DIAGNOSIS..................... 5-70
12. 12.12. 12.
12.
ABS/ABD (A ABS/ABD (AABS/ABD (A ABS/ABD (A
ABS/ABD (A
UT UTUT UT
UT
OMA OMAOMA OMA
OMA
TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):TIC BRAKE DIFFERENTIAL LOCK): TIC BRAKE DIFFERENTIAL LOCK):
TIC BRAKE DIFFERENTIAL LOCK):
EUR EUR EUR EUR
EUR
O III O IIIO III O III
O III
.................................... ........................................................................ ....................................
....................................
5-72 5-72 5-72 5-72
5-72
-ATTACHED EBCM-................................................................................................................................................... 5-72
13. 13.13. 13.
13.
TCCU TCCUTCCU TCCU
TCCU
........................................................................................................................................... ........................................................................................................................................... ........................................................................................................................................... ...........................................................................................................................................
...........................................................................................................................................
5-74 5-74 5-74 5-74
5-74
1) INDICATOR, DIAGNOSIS..................................................................................................................................... 5-74
2) 4WD SWITCH, SPEED SENSOR & CLUTCH COIL, SHIFT MOTOR, LOCKING HUB SOLENOID ............ 5-76
14. 14.14. 14.
14.
TOD (TORQUE ON DEMAND) TOD (TORQUE ON DEMAND)TOD (TORQUE ON DEMAND) TOD (TORQUE ON DEMAND)
TOD (TORQUE ON DEMAND)
................................................................................................. .................................................................................................................................................................................................. .................................................................................................
.................................................................................................
5-78 5-78 5-78 5-78
5-78
1) 4WD SWITCH, INDICATOR, DIAGNOSIS, SHIFT MOTOR.............................................................................. 5-78
2) SPEED SENSOR & CLUTCH (COIL, CLUTCH SW(M/T) & NEUTRAL RELAY (A/T)) .................................... 5-80
15. 15.15. 15.
15.
MANUAL AIR CONDITIONING SYSTEM : DIESEL MANUAL AIR CONDITIONING SYSTEM : DIESELMANUAL AIR CONDITIONING SYSTEM : DIESEL MANUAL AIR CONDITIONING SYSTEM : DIESEL
MANUAL AIR CONDITIONING SYSTEM : DIESEL
................................................................. .................................................................................................................................. .................................................................
.................................................................
5-82 5-82 5-82 5-82
5-82
1) CONDNSER FAN MOTOR, THERMO SWITCH, COMPRESOR, THERMO AMP ............................................ 5-82MANUAL AIR CONDITIONING SYSTEM : GASOLINE MANUAL AIR CONDITIONING SYSTEM : GASOLINEMANUAL AIR CONDITIONING SYSTEM : GASOLINE MANUAL AIR CONDITIONING SYSTEM : GASOLINE
MANUAL AIR CONDITIONING SYSTEM : GASOLINE
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-84 5-84 5-84 5-84
5-841) CONDNSER FAN MOTOR(LH/RH), COMPRESOR, THERMO AMP ................................................................. 5-84
2) BLOWER MOTOR CIRCUIT................................................................................................................................. 5-86
3) CONTROL PANEL, INTAKE ACTUATOR, MODE ACTUATOR......................................................................... 5-88
16. 16.16. 16.
16.
AIR BAG (SDM : SENSING & DIAGNOSIS MODULE) AIR BAG (SDM : SENSING & DIAGNOSIS MODULE)AIR BAG (SDM : SENSING & DIAGNOSIS MODULE) AIR BAG (SDM : SENSING & DIAGNOSIS MODULE)
AIR BAG (SDM : SENSING & DIAGNOSIS MODULE)
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-90 5-90 5-90 5-90
5-90
17. 17.17. 17.
17.
SEA SEASEA SEA
SEA
T BEL T BELT BEL T BEL
T BEL
T & T & T & T &
T &
TENSION REDUCER TENSION REDUCERTENSION REDUCER TENSION REDUCER
TENSION REDUCER
........................................................................................ ................................................................................................................................................................................ ........................................................................................
........................................................................................
5-92 5-92 5-92 5-92
5-92
18. 18.18. 18.
18.
CLUSTER CLUSTERCLUSTER CLUSTER
CLUSTER
.................................................................................................................................... .................................................................................................................................... .................................................................................................................................... ....................................................................................................................................
....................................................................................................................................
5-94 5-94 5-94 5-94
5-94
1) VSS(VEHICLE SPEED SENSOR), METER(SPEEDO, TACHO) & GAUGE(FUEL, TEMPERATURE)
- DIESEL................................................................................................................................................................. 5-94

1) VSS(VEHICLE SPEED SENSOR), METER(SPEEDO, TACHO) & GAUGE(FUEL, TEMPERATURE)
- GASOLINE ........................................................................................................................................................... 5-96
(1) W/O EURO III .................................................................................................................................................................................... 5-96
(2) W/ EURO III ....................................................................................................................................................................................... 5-98
2) WARNING LAMP(ENGINE CHECK, AIR BAG, EBD, ABS), TCS INDICATOR............................................. 5-100
3) INDICATOR(DEFROSTER, WINTER MODE, POWR MODE, 4WD LOW, 4WD HIGH, 4WD CHECK)..... 5-102
4) WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE), INDICATOR (BATTERY CHARGING,
GLOW).................................................................................................................................................................. 5-104
5) FRONT FOG LAMP, TURN SIGNAL, HAZARD, HIGH BEAM ......................................................................... 5-106
6) DIGITAL CLOCK,WARNING (OIL PRESSURE, LOW FUEL LEVEL) CLUSTER ILLUMINATION............... 5-108
7) SELECTOR LEVER POSITION LAMP (P,R,N,D,3,2,1).................................................................................... 5-110
19. 19.19. 19.
19.
STICS(SUPER STICS(SUPER STICS(SUPER STICS(SUPER
STICS(SUPER
TIME & ALARM INTEGRA TIME & ALARM INTEGRATIME & ALARM INTEGRA TIME & ALARM INTEGRA
TIME & ALARM INTEGRA
TED CONTR TED CONTRTED CONTR TED CONTR
TED CONTR
OL SYSTEM) OL SYSTEM)OL SYSTEM) OL SYSTEM)
OL SYSTEM)
................................ ................................................................ ................................
................................
5-112 5-112 5-112 5-112
5-112
1) STICS UNIT .......................................................................................................................................................... 5-112
2) FRONT WIPER CIRCUIT.................................................................................................................................... 5-114
3) CENTRAL DOOR LOCK SYSTEM ..................................................................................................................... 5-116
4) KEYLESS, KEY REMINDER SWITCH, SIREN, CHIME BELL BUZZER ........................................................ 5-118
5) DEFROSTER........................................................................................................................................................ 5-120
6) LAMP(ROOM, DOOR COURTESY LH/RH, LUGGAGE), DOOR CONTACT SWITCH .................................. 5-122
20. 20.20. 20.
20.
SEA SEASEA SEA
SEA
T HEA T HEAT HEA T HEA
T HEA
TER TERTER TER
TER
.......................................................................................................................... .................................................................................................................................................................................................................................................... ..........................................................................................................................
..........................................................................................................................
5-124 5-124 5-124 5-124
5-124
21. 21.21. 21.
21.
ST STST ST
ST
OP LAMP OP LAMPOP LAMP OP LAMP
OP LAMP
, ,, ,
,
BTSI (BRAKE BTSI (BRAKE BTSI (BRAKE BTSI (BRAKE
BTSI (BRAKE
TRANSMISSION SHIFT INTERLOCK) TRANSMISSION SHIFT INTERLOCK)TRANSMISSION SHIFT INTERLOCK) TRANSMISSION SHIFT INTERLOCK)
TRANSMISSION SHIFT INTERLOCK)
................................... ...................................................................... ...................................
...................................
5-126 5-126 5-126 5-126
5-126
1) METAL TOP .......................................................................................................................................................... 5-126
2) SOFT TOP............................................................................................................................................................ 5-128
22. 22.22. 22.
22.
POWER WINDOW POWER WINDOWPOWER WINDOW POWER WINDOW
POWER WINDOW
..................................................................................................................... .......................................................................................................................................................................................................................................... .....................................................................................................................
.....................................................................................................................
5-130 5-130 5-130 5-130
5-130
23. 23.23. 23.
23.
ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRRORELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR
ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-132 5-132 5-132 5-132
5-132
24. 24.24. 24.
24.
REAR REAR REAR REAR
REAR
WIPER & WIPER & WIPER & WIPER &
WIPER &
W WW W
W
ASHER ASHERASHER ASHER
ASHER
...................................................................................................... ............................................................................................................................................................................................................ ......................................................................................................
......................................................................................................
5-134 5-134 5-134 5-134
5-134
25. 25.25. 25.
25.
CIGARETTE LIGHTER, HORN CIGARETTE LIGHTER, HORNCIGARETTE LIGHTER, HORN CIGARETTE LIGHTER, HORN
CIGARETTE LIGHTER, HORN
................................................................................................ ................................................................................................................................................................................................ ................................................................................................
................................................................................................
5-136 5-136 5-136 5-136
5-136
26.HEAD LAMP 26.HEAD LAMP26.HEAD LAMP 26.HEAD LAMP
26.HEAD LAMP
.............................................................................................................................. ............................................................................................................................................................................................................................................................ ..............................................................................................................................
..............................................................................................................................
5-138 5-138 5-138 5-138
5-138
27. 27.27. 27.
27.
HEAD LAMP LEVELING DEVICE (HLLD) HEAD LAMP LEVELING DEVICE (HLLD)HEAD LAMP LEVELING DEVICE (HLLD) HEAD LAMP LEVELING DEVICE (HLLD)
HEAD LAMP LEVELING DEVICE (HLLD)
.............................................................................. ............................................................................................................................................................ ..............................................................................
..............................................................................
5-140 5-140 5-140 5-140
5-140