1997 SSANGYONG KORANDO engine oil

M162 ENGINE MECHANICAL 1B1 -- 25
D AEW OO M Y_2000
Removal & Installation Procedure
1. Remove the intake air duct.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
2. Remove the spark plug cover.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
Notice:Unscrew the seven (M6 x 60) bolts and remove
the spark plug cover.
3. Remove the spark plug connector and ignition cable.
4. Unscrew all the bolts (2,3) and remove the head cov-
er and the gasket.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
Notice:Replace the gasket with a new one if necessary.
5. Installation should follow the removal procedure in
the reverse order.
6. Check for oil leaks by operating the engine.

1B1 -- 30 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
7. Remove the cylinder head bolts in numerical order
usingallenwrenchsocket617589001000.
Installation Notice
TihtiT
1st step: 55 NSm
(41 lb-ft)
Tightening Torque2nd step: 90°
3rd step: 90°
8. Check the length of the cylinder head bolt.
Installation Notice
Length(L)New 160±0.8 mmLength(L)Max. 162±0.7 mm
DReplace the bolt if the measured length exceed
the max. length.
DApply the oil to the thread surface of bolt.
9. Carefully remove the cylinder head and check the
mating surface.
10. Installation should follow the removal procedure in
the reverse order.

1B1 -- 32 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Put the alignment marks (arrows) on the timing chain
and camshaft sprocket.
2. Unscrew the A/C bracket bolts (1) and remove the
bracket.
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
3. Remove the cooling fan and the viscous clutch. Un-
screw the three bolts from the cooling fan bracket and
remove the bracket (arrows).
Installation Notice
Tightening Torque
22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
4. Remove the timing gear case cover after unscrewing
the bolts (3) and (4) from the timing gear case cover
and the bolt (9) from the oil pan.
Notice:Be careful not to damage the oil pan gasket.
Installation Notice
TighteningTorque
Bolt (3, 4): 22.5 -- 27.5 NSm
(16.6 -- 20.3 lb-ft)
TighteningTorqueBolt (9): 9 -- 11 NSm
(80 -- 97 lb-in)
DApply the sealant after cleaning the timing gear
case cover surface.
DBe careful not to stain the oil chamber of chain
tensioner with the sealant.
5. Installation should follow the removal procedure in
the reverse order.
6. Warm up the engine and check for oil leaks.

1B1 -- 34 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Tools Required
601 589 03 43 00 Crankshaft Rear Seal Installer
Removal & Installation Procedure
1. Unscrew the bolts (1) and (5) and remove the closing
cover by pulling the rear cover lug (arrows).
Notice:Be careful not to damage the oil pan gasket.
2. Clean the sealing surface of the crankcase and the
rear sealing cover.
3. Check the radial shaft seal and replace it if necessary.
4. Apply the Loctite 573 to the rear cover sealing sur-
face.
5. Apply the engine oil to the dust lip of the radial shaft
seal.
Notice:Do not use the grease.
6. Install the crankshaft rear radial seal and the crank-
shaft sealing rear cover, using crankshaft rear seal in-
staller 601 589 03 43 00.
7. Install the crankshaft sealing rear cover mounting
bolts and remove the crankshaft rear seal installer
601 589 03 43 00.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
8. Installation should follow the removal procedure in
the reverse order.

1B1 -- 36 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Components
1 Center Bolt (M18 x 50)
2 Center Bolt Washer
3 Vibration Damper and Pulley Assembly
4Key
5 Crankshaft Front Seal
6 Timing Gear Case Cover7 Crankshaft Sprocket (Camshaft Driven)
8 Crankshaft Sprocket (Oil pump Driven)
9 Crankshaft
10 Oil Pan
11 Oil Pan Gasket
12 Oil Pan Mounting Bolt (M6 x 22)
ServiceDataStandard
Permissble Deviation of The Vibration DamperRadial Runout0.6 mmp
Axial Runout0.6 mm

M162 ENGINE MECHANICAL 1B1 -- 39
D AEW OO M Y_2000
Tools Required
601 589 03 14 00 Crankshaft Front Seal Installer
Replacement Procedure
1. Remove the radial seal with a screw driver.
Notice:Use a clean cloth not to damage the radial seal
mounting hole and the crankshaft.
2. Coat the radial sealing lip with engine oil.
3. Using the crankshaft front seal installer 601 589 03 14
00, assemble the radial seal .
4. Align the sleeve groove and the woodruff key and
tighten the center bolt until the center bolt and the
damper disk stop in the movement.
Installation Notice
Ti
ghteningTo rque
1st step: 200 + 20 NSm
(148 + 15 lb-ft)
TighteningTorque
2nd step: 90°+10°
5. Remove the crankshaft front seal installer 601 589 03
14 00, and install the belt pulley and the vibration
damper.
6. Check for leaks while operating the engine.

1B1 -- 40 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
CRANKSHAFT REAR RADIAL SEAL
Preceding Work: Removal of flywheel or drive plate
1 Special Tool
2 Special Tool3 Crankshaft Rear Seal
Tools Required
601 589 03 43 00 Crankshaft Rear Seal Installer
Replacement Procedure
1. Remove the radial seal with a screw driver.
Notice:Use a clean cloth not to damage the radial seal
mounting hole and the crankshaft.
2. Install the special tool (2) to the crankshaft.
3. Apply the engine oil on the special tool (2).
Notice:Do not use the grease.
4. Install the radial seal on the inner parts assembler.
5. Press in the special tool (1) until the radial seal is
stopped.
6. Check for leaks while operating the engine.

M162 ENGINE MECHANICAL 1B1 -- 41
D AEW OO M Y_2000
CRANKSHAFT
Preceding Work: Removal of engine assembly
Removal of timing gear case cover
Removal of cylinder head
Removal of oil pump
Removal of oil shield
1 12-- sided Stretch Bolt
55 NSm (41 lb-ft) + 90°, Iubricate ............
2 Crank Shaft Bearing Cap3 Crank Shaft Low Main Bearing
4 Lower Thrust Bearing
5 Crankshaft