Page 1791 of 2053

GLASS AND MIRRORS 9L-9
SSANGYONG MY2002
KAA9L160
KAA9L170
FRONT DOOR GLASS
Removal Procedure
1. Remove the door seal trim. Refer to Section 9P,
Doors.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.
4. Removal procedure should follow the installation
procedure in the reverse order.
Installation Procedure
1. Install the glass in the door and position the glass
within the window regulator.
Notice: Dissimilar metals in direct contact with
each other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Install the glass to the window regulator with the
screws.
Installation Notice
3. Install the door seal trim. Refer to Section 9P,
Doors.
4. Removal procedure should follow the installation
procedure in the reverse order.
Tightening Torque1.96 - 2.94 Nm
(17.50 - 26.25 lb-in)
KAA9L180
FIXED GLASS
Removal and Installation Procedure
1. Remove the exterior B-pillar molding. Refer to
Section 9M, Exterior Trim.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 7 Nm (62 lb-in)
Page 1819 of 2053

SECTION 9P
DOORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9P-2
Power Door Locks................................................9P-2
Power Windows...................................................9P-2
Door Lock Striker.................................................9P-2
Components Locator............................................9P-3
Doors ..................................................................9P-3
Repair Instructions................................................9P-4
On-Vehicle Service Unit Repair................................9P-4
Door Glass Run...................................................9P-4
Door Side Opening Weatherstrip..........................9P-4
Door Lock Striker.................................................9P-4
Door Lock Striker Adjustment...............................9P-5
Front Door Lock...................................................9P-6
Inside Door Handle..............................................9P-7
Outside Door Handle ...........................................9P-7Door Lock Cylinder..............................................9P-7
Power Window Regulator.....................................9P-8
Front Door Assembly ...........................................9P-8
Tail Gate Assembly.............................................9P-8
Door Hinge..........................................................9P-9
Door Hold Open Link ...........................................9P-9
Outside Channel Molding.....................................9P-9
Door Weatherstrip................................................9P-9
Door Seal Trim...................................................9P-10
Specifications.....................................................9P-11
Fastener Tightening Specifications.....................9P-11
Schematic and Routing Diagrams.....................9P-12
Central Door Locks System................................9P-12
Power Windows.................................................9P-13
Page 1820 of 2053
SSANGYONG MY2002
9P-2 DOORS
DESCRIPTION AND OPERATION
POWER DOOR LOCKS
The power door locks use a solenoid that is contained
in each door lock assembly. The door locks are
activated by the actuator on the inside door handle or
by the lock cylinder on the driver’s side door only.
When the driver’s side door is locked or unlocked by
the actuator or lock cylinder, all doors are locked or
unlocked accordingly.
POWER WINDOWS
The power windows are controlled by electrical
switches on the door trim center upper panel and areoperated by a motor at each window regulator. The
windows are lowered by pressing the switch and are
raised by pulling up on the switch. The window will
stop movement when the switch is released or when
the windowis completely open or closed.
DOOR LOCK STRIKER
The front door lock strikers each consist of a striker
with two screws threaded into a floating cage plate in
the B-pillars. The door lock fork snaps over and engages
the striker.
Page 1821 of 2053
SSANGYONG MY2002
9P-4 DOORS
DOOR LOCK STRIKER
Removal and Installation Procedure
1. Remove the screws and the door lock striker.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Installation should follow the removal procedure
in the reverse order.
KAA9P020
ON-VEHICLE SERVICE
UNIT REPAIR
DOOR GLASS RUN
Removal and Installation Procedure
1. Lower the window.
2. Remove the glass from the door.
3. Remove the front door glass run.
4. Installation should follow the removal procedure
in the reverse order.
REPAIR INSTRUCTIONS
KAA9P030
DOOR SIDE OPENING
WEATHERSTRIP
Removal and Installation Procedure
1. Remove the side opening weatherstrip.
2. Installation should follow the removal procedure
in the reverse order.
Tightening Torque9.8 - 18.62 Nm
(7.23 - 13.74 lb-ft)
KAA9P040
Page 1825 of 2053

SSANGYONG MY2002
9P-8 DOORS
KAA9P100
KAA9P110
FRONT DOOR ASSEMBLY
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the door hold open link. Refer to “Door
Hold Open Link” in this section.
3. Disconnect the body to door rubber grommet and
the electrical connector.
4. With the aid of another technician, remove the bolts
and the door.
5. Installation should follow the removal procedure
in the reverse order.
TAIL GATE ASSEMBLY
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the door hold open link with the bolt.
3. Disconnect the body to tailgate rubber grommet
and the electrical connector.
4. With the aid of another technician, remove the bolts
and the door.
5. Installation should follow the removal procedure
in the reverse order.
KAA9P090
POWER WINDOW REGULATOR
Removal and Installation Procedure
1. Disconnect the battery cable.
2. Remove the door glass. Refer to Section 9L, Glass
and Mirrors.
3. Remove the nuts and the regulator.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Disconnect the electrical connector.
5. Installation should follow the removal procedure
in the reverse order.
Tightening Torque3.92 - 5.49 Nm
(2.92 - 4.08 lb-in)
Page 1826 of 2053

DOORS 9P-9
SSANGYONG MY2002
KAA9P120
KAA9P130
DOOR HOLD OPEN LINK
Removal and Installation Procedure
1. Remove the door trim panel. Refer to Section 9G.
Interior Trim.
2. Remove the bolts on the door and on the body.
3. Remove the door hold open link.
4. Installation should follow the removal procedure
in the reverse order.
DOOR HINGE
Removal and Installation Procedure
1. With the aid of another technician, remove the bolts
and the hinge from the door and the body.
2. Installation should follow the removal procedure
in the reverse order.
OUTSIDE CHANNEL MOLDING
Removal and Installation Procedure
1. Lower the window completely.
2. Remove the outside rearview mirror. Refer to
Section 9L, Glass and Mirror.
3. Remove the screws and the outside channel
molding.
4. Installation should follow the removal procedure
in the reverse order.
KAA9P140
KAA9P150
DOOR WEATHERSTRIP
Removal and Installation Procedure
1. Remove the door weatherstrip.
2. Installation should follow the removal procedure
in the reverse order.
Page 1828 of 2053
DOORS 9P-11
SSANGYONG MY2002
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Power Window Regulator Nuts
Door Lock Striker Bolts
Front Door Lock Screw
Outside Door Handle Nuts
Door Hinge Bolts
Door Hold Open LinkApplication
N•m
Lb-FtLb-In
3.92 - 5.49
9.8 - 18.62
6.89 - 9.8
3.92 - 5.49
35.28 - 47.04
13.72 - 25.482.92 - 4.08
7.23 - 13.74
5.06 - 7.23
2.92 - 4.08
26.03 - 34.71
10.12 - 18.0834.71 - 48.60
86.79 - 164.09
60.75 - 86.79
34.71 - 48.60
312.46 - 416.61
121.51 - 225.66
Page 1830 of 2053
DOORS 9P-13
SSANGYONG MY2002
POWER WINDOW
KAA9P180