1997 SSANGYONG KORANDO charging

MANUAL & SEMIAUTO-HVAC 7C-17
SSANGYONG MY2002


Operation Check
Notice: Operation Check is recommended before
removing the manifold gauge.
1. Install the manifold gauge set.
2. Run the engine at 2,000 rpm and set the blower
switch at ‘HI’ and A/C switch ‘ON’. Set the
temperature control lever at ‘COOL’.
3. Keep opening all of the window and door.
4. Place a dry bulb thermometer to the front duct.
5. Place a psychrometer close to the inlet of the
cooling unit.
6. Check the high pressure gauge reading within
14 - 16 kg/cm
2
If the reading indicates high excessively, spray
the water to the condenser.
If the reading indicates low excessively, cover the
condenser with the towel.
7. Check the temperature of air inlet within 25 - 35 °C.
8. Calculate the relative humidity from the
psychrometic graph comparing the wet/dry
temperature at the air inlet.
9. Measure the wet/dry temperature at the cold air
outlet and calculate the temperature difference of
the dry bulb between the inlet and the outlet.
10. Check the cross point of the relative humidity and
check the temperature difference between the
black line. If the cross point is located between
the black line, the cooling performance is normal.
4. The discharging pressure increases when the
charging valve charges excessively, so charge
the charging valve to the specified amount with
measuring the weight of the refrigerant before
closing the high pressure valve.
5. Charge the specified amount of the refrigerant and
then close the valve of the manifold gauge. Check
the system for any leak.
YAD7B240

INSTRUMENTATION, DRIVER INFORMATION 9E-9
SSANGYONG MY2002
INSTRUMENT CLUSTER INDICATOR LAMPS
Instrument Cluster Indicator Lamps Do Not Operate
Step
1
2
3
4
5
6
7
8
9Action
Is fuse F30 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the blown fuse.
Is the relpair complete?
1. Turn the ignition ON.
2. Check the votage at fuse F30.
Does the battery voltage match the value specified?
Repair the open power supply circuit to fuse F30.
Is the repair complete?
1. Remove the instrument cluster.
2. Disconnect the instrument cluster connectors A1.
3. Turn the ignition ON.
Does the battery voltage match the value specified?
Repair the open circuit between fuese F30 and the
instrument cluster connectors A1.
Is the repair complete?
Check the instrument cluster warning lamp bulbs.
Are the bulbs OK?
1. Replace any warning lamp bulbs that were
defective.
2. Check the charging system to make sure the
alternator is not overcharging.
3. Repair the charging system if necessary.
Is the repair complete?
Replace the instrument cluster.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 7
System OK
Go to Step 9
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 6
-
Go to Step 8
-
- Value(s)
-
-
11 - 14 v
-
11 - 14 v
-
-
-
-

CONTENTS CONTENTSCONTENTS CONTENTS
CONTENTS
1. 1.1. 1.
1.
ST STST ST
ST
AR ARAR AR
AR
TING & CHARGING SYSTEM TING & CHARGING SYSTEMTING & CHARGING SYSTEM TING & CHARGING SYSTEM
TING & CHARGING SYSTEM
........................................................................................... ...................................................................................................................................................................................... ...........................................................................................
...........................................................................................
5-6 5-6 5-6 5-6
5-6
1) DIESEL..................................................................................................................................................................... 5-6
2) GASOLINE.................................................................................................................................................................. 5-8
2. 2.2. 2.
2.
DIAGNOSIS CONNECTOR DIAGNOSIS CONNECTORDIAGNOSIS CONNECTOR DIAGNOSIS CONNECTOR
DIAGNOSIS CONNECTOR
........................................................................................................ ................................................................................................................................................................................................................ ........................................................................................................
........................................................................................................
5-10 5-10 5-10 5-10
5-10
1) DIESEL................................................................................................................................................................... 5-10
2) GASOLINE.............................................................................................................................................................. 5-12
(1) W/O EURO III .................................................................................................................................................................................... 5-12
(2) W/ EURO III ....................................................................................................................................................................................... 5-14
3. 3.3. 3.
3.
PRE-HEA PRE-HEAPRE-HEA PRE-HEA
PRE-HEA
TING SYSTEM TING SYSTEMTING SYSTEM TING SYSTEM
TING SYSTEM
............................................................................................................ ........................................................................................................................................................................................................................ ............................................................................................................
............................................................................................................
5-16 5-16 5-16 5-16
5-16
4. 4.4. 4.
4.
EGR (EXHA EGR (EXHAEGR (EXHA EGR (EXHA
EGR (EXHA
UST GAS RECIRCULA UST GAS RECIRCULAUST GAS RECIRCULA UST GAS RECIRCULA
UST GAS RECIRCULA
TION) SYSTEM TION) SYSTEMTION) SYSTEM TION) SYSTEM
TION) SYSTEM
............................................................... .............................................................................................................................. ...............................................................
...............................................................
5-18 5-18 5-18 5-18
5-18
1) MANUAL TRANSMISSION .................................................................................................................................... 5-18
2) AUTOMATIC TRANSMISSION.............................................................................................................................. 5-20
5. 5.5. 5.
5.
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSEECM (ELECTRONIC CONTROL MODULE) : E23 MSE ECM (ELECTRONIC CONTROL MODULE) : E23 MSE
ECM (ELECTRONIC CONTROL MODULE) : E23 MSE
......................................................... .................................................................................................................. .........................................................
.........................................................
5-22 5-22 5-22 5-22
5-22
1) SENSOR (CRANK SHAFT POSITION, ACCELERATION PEDAL), THROTTLE MOTOR & SENSOR, IGNTION
COIL & SPARK PLUG ........................................................................................................................................... 5-22
SECTION 5 SECTION 5SECTION 5 SECTION 5
SECTION 5
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS

1) VSS(VEHICLE SPEED SENSOR), METER(SPEEDO, TACHO) & GAUGE(FUEL, TEMPERATURE)
- GASOLINE ........................................................................................................................................................... 5-96
(1) W/O EURO III .................................................................................................................................................................................... 5-96
(2) W/ EURO III ....................................................................................................................................................................................... 5-98
2) WARNING LAMP(ENGINE CHECK, AIR BAG, EBD, ABS), TCS INDICATOR............................................. 5-100
3) INDICATOR(DEFROSTER, WINTER MODE, POWR MODE, 4WD LOW, 4WD HIGH, 4WD CHECK)..... 5-102
4) WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE), INDICATOR (BATTERY CHARGING,
GLOW).................................................................................................................................................................. 5-104
5) FRONT FOG LAMP, TURN SIGNAL, HAZARD, HIGH BEAM ......................................................................... 5-106
6) DIGITAL CLOCK,WARNING (OIL PRESSURE, LOW FUEL LEVEL) CLUSTER ILLUMINATION............... 5-108
7) SELECTOR LEVER POSITION LAMP (P,R,N,D,3,2,1).................................................................................... 5-110
19. 19.19. 19.
19.
STICS(SUPER STICS(SUPER STICS(SUPER STICS(SUPER
STICS(SUPER
TIME & ALARM INTEGRA TIME & ALARM INTEGRATIME & ALARM INTEGRA TIME & ALARM INTEGRA
TIME & ALARM INTEGRA
TED CONTR TED CONTRTED CONTR TED CONTR
TED CONTR
OL SYSTEM) OL SYSTEM)OL SYSTEM) OL SYSTEM)
OL SYSTEM)
................................ ................................................................ ................................
................................
5-112 5-112 5-112 5-112
5-112
1) STICS UNIT .......................................................................................................................................................... 5-112
2) FRONT WIPER CIRCUIT.................................................................................................................................... 5-114
3) CENTRAL DOOR LOCK SYSTEM ..................................................................................................................... 5-116
4) KEYLESS, KEY REMINDER SWITCH, SIREN, CHIME BELL BUZZER ........................................................ 5-118
5) DEFROSTER........................................................................................................................................................ 5-120
6) LAMP(ROOM, DOOR COURTESY LH/RH, LUGGAGE), DOOR CONTACT SWITCH .................................. 5-122
20. 20.20. 20.
20.
SEA SEASEA SEA
SEA
T HEA T HEAT HEA T HEA
T HEA
TER TERTER TER
TER
.......................................................................................................................... .................................................................................................................................................................................................................................................... ..........................................................................................................................
..........................................................................................................................
5-124 5-124 5-124 5-124
5-124
21. 21.21. 21.
21.
ST STST ST
ST
OP LAMP OP LAMPOP LAMP OP LAMP
OP LAMP
, ,, ,
,
BTSI (BRAKE BTSI (BRAKE BTSI (BRAKE BTSI (BRAKE
BTSI (BRAKE
TRANSMISSION SHIFT INTERLOCK) TRANSMISSION SHIFT INTERLOCK)TRANSMISSION SHIFT INTERLOCK) TRANSMISSION SHIFT INTERLOCK)
TRANSMISSION SHIFT INTERLOCK)
................................... ...................................................................... ...................................
...................................
5-126 5-126 5-126 5-126
5-126
1) METAL TOP .......................................................................................................................................................... 5-126
2) SOFT TOP............................................................................................................................................................ 5-128
22. 22.22. 22.
22.
POWER WINDOW POWER WINDOWPOWER WINDOW POWER WINDOW
POWER WINDOW
..................................................................................................................... .......................................................................................................................................................................................................................................... .....................................................................................................................
.....................................................................................................................
5-130 5-130 5-130 5-130
5-130
23. 23.23. 23.
23.
ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRRORELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR
ELECTRIC OSRV (OUTSIDE REAR VIEW) MIRROR
........................................................... ...................................................................................................................... ...........................................................
...........................................................
5-132 5-132 5-132 5-132
5-132
24. 24.24. 24.
24.
REAR REAR REAR REAR
REAR
WIPER & WIPER & WIPER & WIPER &
WIPER &
W WW W
W
ASHER ASHERASHER ASHER
ASHER
...................................................................................................... ............................................................................................................................................................................................................ ......................................................................................................
......................................................................................................
5-134 5-134 5-134 5-134
5-134
25. 25.25. 25.
25.
CIGARETTE LIGHTER, HORN CIGARETTE LIGHTER, HORNCIGARETTE LIGHTER, HORN CIGARETTE LIGHTER, HORN
CIGARETTE LIGHTER, HORN
................................................................................................ ................................................................................................................................................................................................ ................................................................................................
................................................................................................
5-136 5-136 5-136 5-136
5-136
26.HEAD LAMP 26.HEAD LAMP26.HEAD LAMP 26.HEAD LAMP
26.HEAD LAMP
.............................................................................................................................. ............................................................................................................................................................................................................................................................ ..............................................................................................................................
..............................................................................................................................
5-138 5-138 5-138 5-138
5-138
27. 27.27. 27.
27.
HEAD LAMP LEVELING DEVICE (HLLD) HEAD LAMP LEVELING DEVICE (HLLD)HEAD LAMP LEVELING DEVICE (HLLD) HEAD LAMP LEVELING DEVICE (HLLD)
HEAD LAMP LEVELING DEVICE (HLLD)
.............................................................................. ............................................................................................................................................................ ..............................................................................
..............................................................................
5-140 5-140 5-140 5-140
5-140

5-6 5-6 5-6 5-6
5-6
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
C103 (22Pin, White)
C104 (8Pin, Colorless)
C107 (20Pin, White)
C108 (6Pin, Colorless)
C110 (4Pin, Black)
C113 (12Pin,Black)
C301 (16Pin, Black)
S202 (20Pin,Black)
G102
G201
1. 1.1. 1.
1.
ST STST ST
ST
AR ARAR AR
AR
TING & CHARGING SYSTEM TING & CHARGING SYSTEMTING & CHARGING SYSTEM TING & CHARGING SYSTEM
TING & CHARGING SYSTEM1) 1)1) 1)
1)
DIESEL DIESELDIESEL DIESEL
DIESEL
b. b.b. b.
b.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
CLUTCH SW "A"
CLUSTER "B" IGNITION SW
INHIBITOR SWC110 (BLACK)
S202 (BLACK) CLUSTER "A"
CLUSTER "C" CLUSTER "D"
ALTERNATOR
C301 (BLACK)
C113 (BLACK)
CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Engine Room
Engine Room Fuse Box - W/H Engine Room
W/H Engine Room - W/H Alternator
W/H Engine Room - W/H Main
W/H Main - W/H Transmission
W/H Main
Battery
W/H Main
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Below Air Cleaner
Next to Hydraulic Unit
Upper Transfer Case
Behind Cluster
Center Engine Block
Upper Front Left Leg Room

5-104 5-104 5-104 5-104
5-104
ELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMSELECTRICAL WIRING DIAGRAMS ELECTRICAL WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS
C103 (22Pin, White)
C104 (8Pin, Colorless)
C107 (20Pin, White)
C110 (2Pin, Black)
C110 (4Pin, Black)
S202 (20Pin,Black)
J202
G201Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Main
Engine Room Fuse Box - W/H Engine Room
W/H Engine Room - W/H Alternator
W/H Engine Room - W/H Alternator
W/H Main
W/H Main
W/H Main
4) 4)4) 4)
4)
WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE), WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE),WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE), WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE),
WARNING LAMP (SEAT BELT, DOOR OPEN, PARKING BRAKE),
INDICATOR (BATTERY CHARGING, GLOW) INDICATOR (BATTERY CHARGING, GLOW)INDICATOR (BATTERY CHARGING, GLOW) INDICATOR (BATTERY CHARGING, GLOW)
INDICATOR (BATTERY CHARGING, GLOW)
B. B.B. B.
B.
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITIONCONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. a.a. a.
a.
CONNECTOR INFORMATION CONNECTOR INFORMATIONCONNECTOR INFORMATION CONNECTOR INFORMATION
CONNECTOR INFORMATION
CLUSTER "C"
STICS "B" CLUSTER "A"
CLUSTER "B"CLUSTER "D"
STICS "C"
BRAKE FLUID SWC110
(BLACK)
S202 (BLACK)
CONNECTOR(NUMBER) CONNECTOR(NUMBER)CONNECTOR(NUMBER) CONNECTOR(NUMBER)
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESSCONNECTING. WIRING HARNESS CONNECTING. WIRING HARNESS
CONNECTING. WIRING HARNESS
C110
(BLACK)
CONNECTOR POSITION CONNECTOR POSITIONCONNECTOR POSITION CONNECTOR POSITION
CONNECTOR POSITION
Engine Room Fuse Box
Engine Room Fuse Box
Engine Room Fuse Box
Below Air Cleaner
Below Air Cleaner
Behind Cluster
Upper Front Left Leg Room
Upper Front Left Leg Room