1997 MERCEDES-BENZ ML430 ignition

by the navigation processor Integrated Into the radio and navigation module (A2/56) .
During the switch-on phase (software is loaded), only basic map matching is available.
When the ignition is switched off all important location finding parameters are stored for the duration of the
shut-off delay (approx. 60 min) .
The permanent location finding feature uses three procedures which supplement each other ensuring very
precise and reliable location finding:
Basic location finding (dead reckoning)
Map-supported location finding (map matching)
GPS location finding
Manual entry of vehicle location
It is possible to enter the location manually on the operating and display module. This can be useful in the
following cases:
Following vehicle transport
(e.g. ferry or train) or
when GPS reception is not present when trip is started
LOADING LANGUAGE, FUNCTION - GF82.61-P-3003B
MODEL 163, 168, 170, 203.0 /2 /7, 208, 209.3 /4, 210 with CODE (353) Audio 30 APS
Function
The data for navigation voice output is stored originally on the navigation DVD. They are transmitted with the
help of the DVD drive of the radio (A2) into the memory of the navigation processor and are then available
anytime for navigation.
The language is reloaded in the following cases:
Basic location finding,
function GF82.61-P-3006GI
Global positioning system
location finding, function GF82.61-P-3007GI
Map-supported location
finding, function GF82.61-P-3008GI
Radio and navigation
module, location/purpose/
design/function GF82.61-P-4109GI

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:05 PMPage 78 © 2006 Mitchell Repair Information Company, LLC.

automatically, after voltage to the radio (A2) was interrupted
manually, by activating the "SPRA" menu in the navigation mode
Loading the language requires approx. 20 s.
If the system is switched off while loading the language, the language data is lost and must be reloaded again.
Avoid strong vibrations to the vehicle (e.g. extremely bumpy roads) while the language is being loaded.
The navigation processor is integrated in the radio (A2).
BASIC LOCATION FINDING, FUNCTION - GF82.61-P-3006D
MODELS 163, 168, 170, 203.0 /2 /7, 208, 209.3 /4, 210 with CODE (353) Audio 30 APS
Basic representation of the basic location finding shown on model 210
Basic location finding (dead reckoning) is the basic function of continuous location finding. It is permanently
carried out by the navigation processor that is integrated in the radio (A2) when the ignition is switched on
(approx. once per second) and is irrespective of the data of the DVD map. After switching off the ignition, the
current position is stored for the duration of the system shut-off delay time.
Fig. 46: Identifying Basic Location Finding Function

The following information is calculated with the aid of basic location finding:
Distance traveled
Absolute vehicle direction (compass direction)
Direction of travel (forward or reverse)
Calculation of distance traveled
The navi
gation processor receives the wheel speed signal of the following components:
Route calculation,
function GF82.61-P-3011E

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:05 PMPage 79 © 2006 Mitchell Repair Information Company, LLC.

Left rear rpm sensor (L6/3) (model 168)
Wheel speed sensor, left front (L6/1)
Right front rpm sensor (L6/2) (model 208, 210)
Left front rpm sensor (L6/1) and right front rpm sensor (L6/2) (models 203, 209)
The evaluation of the wheel speed signals reveals the mileage covered.
The wheel speed signals of the not driven wheels are evaluated, since their slip between the roadway and tire
is lower, which results in a more accurate result when calculating the mileage.
Calculation of the vehicle orientation
The navigation computer calculates the direction in which the vehicle is traveling (compass direction) from the
data from the gyrosensor and the sequence of locations calculated with the aid of the global positioning system
(GPS). The difference in the calculated mileage and the mileage actually covered between 2 turn-off points is
used to automatically recalibrate the tire circumference (necessary due to tire wear).
Calculation of the direction of motion
The navigation processor recognizes the direction of motion (forward or reverse) from the reverse signal.
Calibration of tire circumference
As a matter of principle, the navigation system recalibrates itself while driving as described. However, this may
require driving a longer distance. After changing tires, manual recalibration should therefore be accomplished.
To do this, it is necessary to enter the tire size (e.g.:195/050/015)and possibly the following information:
new tires (tread depth > approx. 5 mm)
used tires (tread depth < approx. 5 mm)
The entry can be done two different ways:
With aid of STAR DIAGNOSIS.
By calling the "Navigation --> TIRE" menu at the radio (A2)
Errors due to vehicle movement with switched off ignition lead to an inaccurate basic location finding.
Rolling backwards without the reverse gear engaged is evaluated as forwards motion, and may lead to an error
in the location finding. Rolling with the ignition switched off or vehicle transportation also falsify map
matching.
The errors are, however, corrected automatically after a short time by the navigation processor after
receiving GPS data.
A special calibration drive by driving around a defined test path is not ever required.

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:05 PMPage 80 © 2006 Mitchell Repair Information Company, LLC.

BASIC LOCATION FINDING, FUNCTION - GF82.61-P-3006GI
MODEL 163 as of 1.9.01 with CODE (522) Modular control system (MCS) radio USA with CODE (357)
Navigation system - additional unit with CODE (818b) Single CD player - additional unit with CODE
(491) U.S. version
Fig. 47: Identifying Basic Location Finding, Function

Basic location finding (dead reckoning)
Is the basic function of permanent location finding It is accomplished permanently by the navigation processor
when the ignition is switched on and is not dependent on the CD-ROM map.
The current position is stored after the ignition is switched off.
The following information is calculated with the aid of basic location finding :
Distance traveled
Direction of motion (forward or backward) and
Direction in which vehicle is pointing
Basic location finding is accomplished approx. once per second .
Distance traveled
The navigation processor receives the signals output by the front right wheel speed sensor (L6/2) from the
traction system control module (N47) via discrete leads.
Evaluation of the wheel speed signals allows calculation of the distance traveled.
Direction of motion
Map-supported location
finding, function GF82.61-P-3008C

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:05 PMPage 81 © 2006 Mitchell Repair Information Company, LLC.

The navigation processor recognizes the direction of motion (forward or reverse) from the reverse signal.
Direction in which vehicle is pointing
From the data of the gyrosensor and the sequence of the locations calculated with GPS the navigation
processor the calculates the direction in which the vehicle is pointing (compass direction).
The difference between calculated and actual distance traveled between two turning points is used for automatic
recalibration of the tire circumference (required due to tire wear).
Location finding errors during basic location finding
Rolling backwards without the reverse gear engaged is evaluated as forward motion, and may lead to an error in
the location finding.
Rolling with the ignition switched off or vehicle transportation also falsify map matching.
In both cases the deviation is automatically corrected by the navigation processor after receiving GPS data .
Calibration
Wheel calibration is not required following tire change.
GLOBAL POSITIONING SYSTEM LOCATION FINDING, FUNCTION - GF82.61-P-3007C
MODEL 163, 168, 170, 203.0 /2 /7, 208, 209.3 /4, 210 with CODE (353) Audio 30 APS
Basic representation of the GPS location finding shown on model 210
Global positioning system
location finding, function GF82.61-P-3007GI
Map-supported location
finding, function GF82.61-P-3008GI
Guidance, function GF82.61-P-3012GI
Radio and navigation
module, location/purpose/
design/function GF82.61-P-4109GI

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:05 PMPage 82 © 2006 Mitchell Repair Information Company, LLC.

SWITCH ON/OFF BEHAVIOR, FUNCTION - GF82.85-P-2006B
MODEL 163, 168, 170, 203.0 /2 /7, 208, 209.3 /4, 210 with CODE (353) Audio 30 APS
ON/off characteristics
The radio (A2) is switched on by pressing the "ON" button. The radio (A2) likewise switches On automatically
by rotating the ignition key (models 163, 168, 170, 208, 210) or transmitter key (A8/1) (models 203, 209) into
position 1 "circuit 15R ON", provided that it was switched on immediately before the last time "circuit 15R
ON" was switched off. However, if the radio (A2) was switched off last, only the following components are
activated with "circuit 15R ON":
Digital databus (D2B)
Continuous location finding
In this case the display on the radio (A2) remains Off. This allows quick availability of the system when the
"ON" button is then actuated.
Following each switch-on operation, the system returns to the state in which it was before it was last switched
off (e.g. navigation basic menu).
The bus systems and navigation processor for location finding (for quicker readiness for operation) are
already activated when the driver door is opened.
Switch off characteristics
The system is switched off by switching off at the "ON" button or when "circuit 15R ON" is switched off.
The unit switches off automatically after an hour, if when switching on the ignition key (models 163, 168, 170,
208, 210) or transmitter key (A8/1) (models 203, 209) has not been inserted in the ignition switch.
Run-on time/navigation

CTEL mode, functionFor MB CTEL
standard (code 853)
or MB portable
CTEL (code 854).GF82.85-P-2007GH
Voice command, function GF82.85-P-3001GH
Table of contents, function description
of antenna system (ATS) GF82.62-P-0999B
Overview of system components for
cockpit management and data system
(COMAND ),
location/task/design/function GF82.85-P-
9997GHZ

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:06 PMPage 134 © 2006 Mitchell Repair Information Company, LLC.

The data on the current navigation are stored for 12 hours after the radio (A2) is switched off.
SWITCH-ON/OFF CHARACTERISTICS, FUNCTION - GF82.85-P-2006GI
MODEL 163 as of 1.9.01 with CODE (522) Modular control system (MCS) radio USA with CODE (357)
Navigation system - additional unit with CODE (818b) Single CD player - additional unit with CODE
(491) U.S. version
Switch-on characteristics
Activation of entire system
When the ignition/starter switch is turned to position 1(c.15R, ON ) the display is switched on , if the radio
and navigation module (A2/56) has been switched on before the ignition key was removed the last time.
The radio and navigation module (A2/56) is now ready for operation. The system active before the last
switch-off (e.g. radio) is switched on and the corresponding basic menu displayed. If the radio and navigation
module (A2/56) has been switched off for longer than 60 min a warning display appears with general
specifications for using the system.
When a telephone call is received the radio and navigation module (A2/56) switches on automatically.
Behavior when rotary knob is pressed
The radio and navigation module (A2/56) can also be switched on the when the remote control ke
y (A8/1) is
removed by actuating the rotary knob.
All functions are then available for 60 min . After expiration of 60 min the radio and navigation module
(A2/56) switches off automatically.
This function can only be repeated by actuating the rotary knob again.
Switch-off characteristics
The radio and navigation module (A2/56) can be switched off by turning the ignition key to position 0 c. 15C,
OFF ).
Radio operation, function GF82.60-P-2001B
CD-player mode,
function GF82.60-P-2002B
Telephone mode,
functionModel 209GF82.85-P-2007QA
Navigation mode,
functionModel 163, 168,
170,208,210GF82.85-P-2012B
Model 203, 209GF82.85-P-2012EE

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:06 PMPage 135 © 2006 Mitchell Repair Information Company, LLC.

Consult a physician immediately.
Always consult a medical service or physician after administering first aid.
INJURY HAZARD FROM PINCHING AND CRUSHING, IN EXTREME CASES EXTREMITIES CAN EVEN BE CUT OFF
WHEN CAUGHT IN WINDSHIELD WIPER MECHANISM. - AS82.30-Z-0001-01A
Always remove ignition key before working on windshield wiper mechanism.
Injury hazard
When working in the area of the windshield wiper mechanism with the ignition key in position "1" or "2" the
wiper arm or wiper linkage can be pushed out of its end position and start running unintentionally . This can
result in severe injuries by cutting, pinching or crushing body parts.
Rules of behavior/protective measures
Always remove ignition key before working on windshield wiper mechanism.
Secure operating range of mechanism against reaching in.
Keep sufficient distance away from moving parts.
Supervise hazard area.
Wear tight fitting clothing and hair net.
TROUBLE DIAGNOSIS
HIGH BEAMS AND/OR LOW BEAMS DO NOT WORK - AF82.10-P-2009B
MODEL 129,140,163,170, 202, 208, 210, 215, 220 with CODE (612) Xenon headlamp unit
Modification notes
4.4.00Supersedes STIP 82.10-
019 from 24.03.2000
Damage codeCauseRemedy
Risk of death caused
by high voltage levels
present at xenon
headlamps.
Risk of explosion/risk
of fire caused by highly
inflammable substances
at damaged xenon bulbs
Risk of injury caused
by UV light, hot
components at xenon Do not come into contact with
parts that are under high voltage.
Persons with active electronic
implants (e.g. heart pacemakers)
must never work on xenon
headlamps. Switch off the
complete lighting system. Wear
insulated safety shoes, safety
glasses and protective gloves.
Remove highly inflammable
materials from the hazard area. AS82.10-Z-0001-01A

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:06 PMPage 165 © 2006 Mitchell Repair Information Company, LLC.