Page 1250 of 1503

Starting Syste m
Starte r Tes t
NOTE : Th e ai r temperatur e mus t b e betwee n 5 9 an d
100° F (1 5 an d 38°C ) befor e testing .
Recommende d Procedure :
Use a starte r syste m tester .
Connec t an d operat e th e equipmen t i n accor -
danc e wit h manufacturer' s instructions .
Alternat e Procedure :
Us e th e followin g equipment :
— Ammeter , 0 - 40 0 A
— Voltmeter , 0 - 2 0 V (accurat e withi n 0. 1
volt )
— Tachometer , 0 -1,20 0 rp m
Hoo k u p voltmete r an d ammete r a s shown .
NEGATIV E CABL E
POSITIV ECABLE
1. Disconnec t th e No . 1 3 (3 0 A ) fus e fro m th e engin e
compartmen t fuse/rela y box .
No. 1 3 (3 0 A )FUS E
2. Chec k th e starte r engagement :
Depres s th e clutc h peda l al l th e wa y (M/T ) o r shif t
to o r positio n (A/T) , an d tur n th e ignitio n
switc h t o "Star t (III)" . Th e starte r shoul d cran k th e
engine .
NOTE: O n car s equippe d wit h manua l transmis -
sion , th e engin e wil l no t cran k unles s th e clutc h
peda l i s full y depressed .
I f th e starte r stil l doe s no t cran k th e engine ,
chec k th e battery , batter y positiv e cable ,
ground and th e wir e connection s fo r loosenes s
o r corrosion .
Tes t again .
If th e starte r stil l doe s no t cran k th e engine ,
bypas s th e ignitio n switc h circui t a s follows :
Unplu g th e connecto r (BLK/WH T wire ) fro m th e
starter . Connec t a jumpe r wir e fro m th e batter y
positiv e ( + ) termina l t o th e solenoi d terminal .
Th e starte r shoul d cran k th e engine .
SOLENOI D TERMINA L
BLK/WHTWIRE
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Page 1264 of 1503

Ignition Contro l Modul e (ICM ) Inpu t Tes t
Disconnec t th e 8 P connecto r fro m th e ignitio n contro l
modul e (ICM) .
Inspec t th e connecto r an d socke t terminal s t o b e sur e
they ar e al l makin g goo d contact .
I f th e terminal s ar e bent , loose , o r corroded , repai r
them as necessary , an d rechec k th e system .
I f th e terminal s loo k OK , mak e th e followin g inpu t
test s a t th e connector .
— If an y tes t indicate s a problem , fin d an d correc t th e
cause , the n rechec k th e system .
— If al l th e inpu t test s prov e OK , th e IC M mus t b e faul -
ty ; replac e it .
IC M
NOTE :
The tachomete r shoul d operat e normally .
See sectio n 1 1 whe n th e malfunctio n indicato r
lamp (MIL ) blinks .
I f necessary , perfor m a n inpu t tes t o n th e IC M
afte r finishin g th e fundamenta l test s fo r th e igni -
tio n syste m an d fue l an d emissio n systems .
WHT/GRN
WHT1BLK1
WHT/BLK
View fro m termina l sid e
WHT/RE D
BLK2 WHT/YE L
8P CONNECTO R
No.Wir eTes t conditio n Test: Desire d resul t Possible caus e if resul t i s no t obtaine d
1
2
3
4
5
6
7
8
BLK1
BLK2
WHT1
WHT/GR N
WHT/BLK
WHT/BLU1
WHT/YE L
WHT/RE D
Under al l condition s
Ignition switc h "O N
(ID"
Chec k fo r continuit y t o ground :
Ther e shoul d b e continuity .
Chec k fo r voltag e t o ground :
Ther e shoul d b e batter y
voltage . •
Poo r groun d (G103 )
• A n ope n i n th e wir e
• Blow n No . 1 3 (3 0 A ) fus e i n th e
engin e compartmen t fuse/rela y
box
• Fault y ignitio n coi l
• A n ope n i n th e wir e
23-9 3
WHT/BLU1
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Page 1272 of 1503
Charging System
Troubleshooting (cont'd)
Alternator/Regulator Test
Use the SUN VAT-40 (or equivalent) tester.
LOAD ADJUSTER
(CARBON PILE)
FULL FIELD
LEAD (BLU)
VOLTMETER
NEGATIVE
LEAD (BLK)
INDUCTIVE
PICK-UP
(GRN)
POSITIVE
CABLE (RED)
NEGATIVE
CABLE (BLK)
VOLTMETER
POSITIVE
LEAD (RED)
1. Attach the positive tester cable and the voltmeter
positive lead to the jump start terminal in the
engine compartment fuse/relay box.
POSITIVE CABLE
VOLTMETER
POSITIVE LEAD
JUMP
START
TERMINAL
ENGINE COMPARTMENT
FUSE/RELAY BOX
2. Attach the negative tester cable and the voltmeter
negative lead to the top of the intake manifold.
VOLTMETER
NEGATIVE LEAD
NEGATIVE CABLE
NEGATIVE MARK
3. Attach the inductive pick-up to the B terminal wire
of the alternator with its arrow pointing away from
the terminal.
NOTE: The arrow must point away from the B
terminal.
INDUCTIVE PICK-UP
ARROW
ALTERNATOR
B TERMINAL
ALTERNATORProCarManuals.com
Page 1339 of 1503
Lighting System
Retractor Motor Replacement
CAUTION:
Halogen headlights can become very hot in use; do
not touch them or the attaching hardware immediately
after they have been turned off.
Do not try to replace or clean headlights with the lights
1. Remove the No. 42 (15 A) and No. 43 (15 A) fuses
from the under-hood fuse/relay box.
No. 43
(15A)
FUSE
No. 42
(15A)
FUSE
UNDER-HOOD FUSE/RELAY BOX
2. Turn the knob clockwise to raise the headlight.
CAP
3. Remove the two caps, four screws, and cowl clips.
COWL CLIP
CAP
4. Slide the headlight housing forward and up.
NOTE: Be careful not to damage the front bumper
or the headlight housing.
HEADLIGHT HOUSING
PROTECTIVE TAPE
5. Disconnect the 6P connector from the headlight
unit.
6P CONNECTOR
MOUNTING
BOLTS
HEADLIGHT UNIT
6. Remove the four mounting bolts, then remove the
unit.
KNOB
SCREWProCarManuals.com
Page 1344 of 1503
Headlight Rela y Tes t
1. Remov e th e headligh t rela y fro m th e under-hoo d
fuse/rela y box .
2 . Chec k continuit y a t th e rela y terminals .
Ther e shoul d b e continuit y betwee n th e C an d D
terminals .
Ther e shoul d b e continuit y betwee n th e A an d B
terminal s whe n powe r an d groun d ar e connect -
e d t o th e C an d D terminals .
Ther e shoul d b e n o continuit y betwee n th e A an d
B terminal s whe n powe r i s disconnected .
Dimmer Rela y Tes t
1. Remov e th e dimme r rela y fro m th e under-hoo d
fuse/rela y box .
2. Chec k continuit y a t th e rela y terminals .
There shoul d b e continuit y betwee n th e F an d E
terminal s an d betwee n th e B an d C terminals .
Ther e shoul d b e continuit y betwee n th e A an d C
terminal s whe n powe r an d groun d ar e connect -
ed t o th e E an d F terminals .
Ther e shoul d b e n o continuit y betwee n th e A an d
C terminal s whe n powe r i s disconnected .
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Page 1348 of 1503

Headlight Replacemen t
CAUTION:
Haloge n headlight s ca n becom e ver y ho t i n use ; d o
no t touc h the m or th e attachin g hardwar e immediatel y
afte r the y hav e bee n turne d off .
D o no t tr y t o replac e o r clea n th e headlight s wit h th e
light s on .
1 . Remov e th e No . 4 2 (1 5 A ) an d No . 4 3 ( 15 A ) fuse s
fro m th e under-hood fuse/relay box .
No. 4 3 (15A )FUSE
No. 4 2 (15A )FUSE
UNDER-HOO D FUSE/RELA Y BO X
2. Remov e th e cap , an d tur n th e kno b clockwis e t o
rais e th e headlight .
CAP
RETRACTO RKNOB
3. Remov e th e tw o caps , fou r screws , an d cow l clips .
COW L CLI P
CAP S
SCREW
4. Slid e th e headligh t housin g forwar d an d u p t o re -
mov e it . B e carefu l no t t o damag e th e bumpe r o r th e
housing .
HEADLIGH T HOUSIN G
PROTECTIVE TAP E
5. Disconnec t th e 6 P connecto r fro m th e headligh t
unit.
6P CONNECTO RMOUNTING
BOLTS
HEADLIGH T UNI T
6. Remov e th e fou r mountin g bolts , the n remov e th e
headligh t unit .
7. Afte r installin g th e ne w headlight , adjus t bot h head -
light s t o loca l requirements .
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Page 1353 of 1503
Glove Box Light
Replacement/Test
1. Remove the glove box lower panel.
GLOVE
BOX
GLOVE BOX LOWER
PANEL
2. Remove the eight screws, then pull out the glove
box.
3. Disconnect the 2P connectors, then remove the glove
box.
4. Remove the two screws from the glove box light.
BULB
(3.4
W)
5. Check for continuity between the A terminal and B
terminal with a bulb installed. There should be con-
tinuity. There should be no continuity when the
switch plunger is pushed.
GLOVE BOX
LID
From
No.38 (15A1FUSE
G401
G402
G403
GLOVE BOX LIGHTProCarManuals.com
Page 1363 of 1503

Brake Switc h Tes t
1. I f on e o f th e brak e light s doe s no t g o on , chec k tha t
brak e ligh t bul b in th e tailligh t o r th e hig h moun t light .
2. I f non e o f th e brak e light s g o on , chec k th e No . 4 5
(2 0 A ) fus e i n th e under-hoo d fuse/rela y box .
3 . I f th e fus e an d bulb s ar e OK , disconnec t th e 4 P con -
necto r fro m th e brak e switch .
4P CONNECTO R
BRAKESWITtH
BRAK EPEDAL
4. Chec k fo r continuit y betwee n th e B an d C terminals .
Ther e shoul d b e continuit y wit h th e brak e peda l
pushed .
I f ther e i s n o continuity , replac e th e switc h o r ad -
jus t peda l heigh t (se e sectio n 19 ).
I f ther e i s continuity , bu t th e brak e light s d o no t
g o on , inspec t for :
— Poo r groun d (G401 , G402 , G403 , G551) .
— An ope n in th e WHT/GR N o r GRN/WH T wire .
— Fault y brak e ligh t failur e sensor s (se e pag e
23-155 ).
Hig h Moun t Brak e Ligh t Tes t
1. Ope n th e trun k li d an d engin e compartmen t lid .
2 . Disconnec t th e 2 P connecto r fro m th e trun k wir e
harness .
TRUNK WIR E HARNES S
SID E WIR E
HARNES S
View fro m termina l sid e Vie
w fro m
termina lside
3. Connec t a voltmete r positiv e lea d t o th e GRN/WH T
termina l an d th e negativ e lea d t o th e BL K termina l
o f th e sid e wir e harnes s sid e o f th e connector .
Pus h th e brak e pedal , an d chec k fo r voltag e betwee n
th e GRN/WH T an d th e BL K terminals . Ther e shoul d
b e batter y voltage .
I f ther e i s n o voltage , chec k for :
— Blow n No . 4 5 (2 0 A ) fus e i n th e under-hoo d
fuse/rela y box .
— A n ope n i n th e GRN/WH T o r BL K wire .
— Fault y brak e switch .
I f ther e i s batter y voltage , g o t o ste p 4 .
4 . Connec t batter y powe r t o th e GRN/WH T termina l
an d groun d t o th e BL K termina l o f th e trun k wir e
harnes s sid e o f th e connector .
Chec k tha t al l th e LED s o f th e hig h moun t brak e ligh t
go on .
If th e hig h moun t brak e ligh t doe s no t g o on ,
chec k fo r a n ope n i n th e wire s i n th e trun k lid .
I f th e wire s i n th e trun k li d ar e OK , replac e th e
hig h moun t brak e light .
I f som e o f th e LED s d o no t g o on , replac e th e hig h
moun t brak e ligh t assembly .
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