1996 TOYOTA TERCEL head bolt

SR0KW-02
- STEERINGMANUAL STEERING GEAR
SR-45
1996 TERCEL (RM440U)
INSTALLATION
1. INSTALL MANUAL STEERING GEAR ASSEMBLY
Install the gear assembly from the LH of the vehicle.
2. INSTALL 2 GROMMETS AND BRACKETS
Torque the 2 bolts and nuts.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
3. CONNECT SLIDING YOKE (See page SR-20)
4. INSTALL COLUMN HOLE COVER
Torque the 4 nuts.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
5. CONNECT RH AND LH TIE ROD ENDS (See page SA-10)
6. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
HINT:
Do it with the front of the vehicle jacked up.
7. w/ Airbag:
CENTER SPIRAL CABLE (See page SR-20)
8. INSTALL STEERING WHEEL
(a) Install the wheel at straight-ahead position.
(b) Temporarily tighten the wheel set nut.
(c) Connect the connector.
9. CHECK STEERING WHEEL CENTER POINT
10. w/ Airbag:
TORQUE STEERING WHEEL SET NUT
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
11. w/ Airbag:
INSTALL STEERING WHEEL PAD (See page SR-20)
12. CHECK FRONT WHEEL ALIGNMENT (See page SA-4)

SR0KY-02
R11074
SST
SR4244
- STEERINGPOWER STEERING GEAR
SR-49
1996 TERCEL (RM440U)
REMOVAL
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. w/ Airbag:
REMOVE STEERING WHEEL PAD (See page SR-13)
3. w/ Airbag:
REMOVE STEERING WHEEL (See page SR-13)
4. DISCONNECT RH AND LH TIE ROD ENDS (See page
SA-10)
5. REMOVE COLUMN HOLE COVER
Remove the 2 bolts and nut.
6. DISCONNECT SLIDING YOKE (See page SR-13)
7. REMOVE OXYGEN SENSOR
8. REMOVE FRONT EXHAUST PIPE
(a) Remove the 2 bolts, compression springs and gasket.
(b) Remove the bolt, clamp and gasket.
(c) Disconnect the 2 rings.
9. REMOVE ENGINE REAR MOUNT INSULATOR
Remove the 6 bolts.
10. REMOVE ENGINE REAR MOUNT BRACKET
Remove the 2 bolts.
11. DISCONNECT 2 VACUUM HOSES
12. M/T:
DISCONNECT CONTROL CABLES
(a) Remove the 2 clips and washers.
(b) Remove the 2 clips from the cables.
(c) Disconnect the 2 cables from the control lever housing
support bracket.
13. DISCONNECT PRESSURE FEED AND RETURN
TUBES
Using SST, disconnect the tube.
SST 09631-22020
14. DISCONNECT TUBE CLAMP
Remove the bolt.
15. REMOVE 2 BRACKETS AND GROMMETS
Remove the 2 bolts and nuts.
16. REMOVE PS GEAR ASSEMBLY
(a) Slide the gear assembly to the RH side of the vehicle.
(b) Slide the gear assembly to the LH side and pull it out.

- STEERINGPOWER STEERING GEAR
SR-63
1996 TERCEL (RM440U)
9. INSTALL FRONT EXHAUST PIPE
(a) Connect the 2 rings.
(b) Install the bolt and clamp over a new gasket.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)
(c) Install the 2 bolts and compression springs over a new
gasket.
Torque: 62 N´m (630 kgf´cm, 46 ft´lbf)
10. INSTALL OXYGEN SENSOR
Install the sensor.
Torque: 44 N´m (450 kgf´cm, 32 ft´lbf)
11. CONNECT SLIDING YOKE (See page SR-20)
12. INSTALL COLUMN HOLE COVER
Torque the 2 bolts and nut.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
13. CONNECT RH AND LH TIE ROD ENDS
(See page SA-10)
14. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
HINT:
Do it with the front of the vehicle jacked up.
15. w/ Airbag:
CENTER SPIRAL CABLE (See page SR-20)
16. w/ Airbag:
INSTALL STEERING WHEEL
(a) Install the wheel at straight-ahead position.
(b) Temporarily tighten the wheel set nut.
(c) Connect the connector.
17. BLEED POWER STEERING SYSTEM
(See page SR-5)
18. CHECK STEERING WHEEL CENTER POINT
19. w/ Airbag:
TORQUE STEERING WHEEL SET NUT
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
20. w/ Airbag:
INSTALL STEERING WHEEL PAD (See page SR-20)
21. CHECK FRONT WHEEL ALIGNMENT
(See page SA-4)