1996 TOYOTA TERCEL radiator

CO0I9-04
P20884
CO-28
- COOLINGELECTRIC COOLING FAN
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE NO.1 COOLING FAN
(a) Remove the engine under covers.
(b) Drain the engine coolant.
(c) Remove the air cleaner inlet.
(d) Remove the reservoir tank assembly.
(e) Remove the No.1 cooling fan.
(1) Disconnect the upper radiator hose from the radia-
tor.
(2) Disconnect the cooling fan connector.
(3) Remove the 2 bolts and cooling fan.
Torque: 7.0 N´m (70 kgf´cm, 61 in.´lbf)
2. REMOVE NO.2 COOLING FAN
(a) Disconnect the cooling fan connector.
(b) Remove the 3 bolts and cooling fan.
Torque: 7.0 N´m (70 kgf´cm, 61 in.´lbf)

BO1H8-03
H05853
Clearance Light
Headlight
Upper
Reinforcement
Front
Bumper Arm
Radiator Grille
Front Bumper Cover
Front Bumper Moulding Front Bumper
Reinforcement
Clearance Light Headlight Front
Bumper Arm
Front Bumper Moulding BO-6
- BODYFRONT BUMPER
1100 Author
: Date
:
1996 TERCEL (RM440U)
FRONT BUMPER
COMPONENTS

BO5235
Centering Bolt Bolt with Washer
BO1HA-03
N12288
H04933
N12059
BO-8
- BODYHOOD
1102 Author
: Date
:
1996 TERCEL (RM440U)
HOOD
ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and lock set
bolt, the hood and lock cannot be adjusted with it on. Substitute
the bolt with washer for the centering bolt.
1. ADJUST HOOD IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL
DIRECTION
Adjust the hood by turning the cushions.
3. ADJUST HOOD LOCK
(a) Remove the radiator grille.
(b) Adjust the lock by loosening bolts.
(c) Install the radiator grille.

- AIR CONDITIONINGTROUBLESHOOTING
AC-17
1169 Author
: Date
:
1996 TERCEL (RM440U) Insufficient cooling
1. Refrigerant volume
2. Drive belt
3. Refrigerant cooling system
4. A/C amplifier
5. Refrigerant lines
6. ThermistorAC-3
AC-18
-
AC-66
-
AC-57
No engine idle up when A/C switch on
1. Idle air control (IAC) valve
2. A/C amplifier
3. Wiring and wiring connections-
AC-66
-
No warm air comes out
1. Engine coolant volume
2. A/C control lever adjustment
3. Heater radiator-
AC-73
AC-31

AC1CG-04
AC2884
Hose Clip
Heater Radiator
Pipe
Water Hose
InsulatorLeft Side
of Vehicle
N12242
AC-32
- AIR CONDITIONINGHEATER UNIT
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE COOLING UNIT
(See page AC-27)
2. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
3. DISCONNECT WATER HOSES FROM HEATER RA-
DIATOR PIPES
HINT:

Push the water hose onto the heater radiator pipe as far
as the ridge on the pipe.

Install the hose clip in a position, as shown in the illustra-
tion.
4. REMOVE PIPE GROMMETS
5. REMOVE INSTRUMENT PANEL SAFETY PAD AND
REINFORCEMENT (See page BO-48)
6. REMOVE HEATER UNIT
Remove the 2 nuts and the heater unit.
7. REMOVE HEATER RADIATOR
(a) Remove the screw and clamp.
(b) Pull out the heater radiator.

AC1CY-04
N12238
N12241
AC-50
- AIR CONDITIONINGCONDENSER
1996 TERCEL (RM440U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
Charge system with refrigerant and inspect for leakage of refrig-
erant.
HINT:
At the time of installation, evacuate air from refrigeration sys-
tem.
Specified amount: 600 ± 50 g (21.16 ± 1.76 oz.)
2. REMOVE RECEIVER (See page AC-47)
3. DISCONNECT LIQUID TUBE AND DISCHARGE TUBE
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
Lubricate 2 new O-rings with compressor oil and install them
to the tubes.
4. REMOVE CONDENSER
(a) Remove the 2 radiator upper mountings.
(b) Remove the 2 bolts from condenser upper mountings.
(c) Push the radiator toward the engine.
(d) Push the condenser toward radiator and pull it upward.
HINT:
If condenser was replaced, add compressor oil to compressor.
Add 40 cc (1.4 fl.oz.)
Compressor oil: ND-OIL 9 or equivalent

AC2WX-02
- AIR CONDITIONINGHEATER RADIATOR
AC-53
1205 Author
: Date
:
1996 TERCEL (RM440U)
HEATER RADIATOR
INSPECTION
1. REMOVE HEATER RADIATOR (See page AC-32)
2. INSPECT FINS FOR BLOCKAGE
If the fins are clogged, clean them with compressed air.
3. REINSTALL HEATER RADIATOR (See page AC-32)