1996 TOYOTA TERCEL grommet

CL05Q-04
Q06659
Filler Cap
Float
Reservoir Tank

Grommet
Slotted
Spring Pin
CylinderPistonPush RodWasherLock Nut Snap RingClevis Pin
Clip
Boot

Non-reusable partClevis
Clutch Line CL-4
- CLUTCHCLUTCH MASTER CYLINDER
699 Author
: Date
:
1996 TERCEL (RM440U)
CLUTCH MASTER CYLINDER
COMPONENTS

CL05S-01
CL0659
CL0660
CL-6
- CLUTCHCLUTCH MASTER CYLINDER
1996 TERCEL (RM440U)
DISASSEMBLY
1. REMOVE RESERVOIR TANK
(a) Using a pin punch and hammer, drive out the slotted
spring pin.
(b) Remove the reservoir tank and grommet.
2. REMOVE PUSH ROD
Pull off the boot, and using snap ring pliers, remove the snap
ring.
3. REMOVE PISTON

CL05T-01
CL0528
CL0652
Protrusion
1.5 - 3.5 mm
(0.059 - 0.138 in.)
- CLUTCHCLUTCH MASTER CYLINDER
CL-7
1996 TERCEL (RM440U)
REASSEMBLY
1. COAT PARTS WITH LITHIUM SOAP BASE GLYCOL
GREASE, AS SHOWN
2. INSERT PISTON INTO CYLINDER
3. INSTALL PUSH ROD ASSEMBLY WITH SNAP RING
4. INSTALL RESERVOIR TANK
(a) Install the reservoir tank and a new grommet.
(b) Using a pin punch and hammer, drive in the slotted spring
pin.

MX07X-03
D02991
Shift Lever Knob
Console Box
Lower Center Finish Panel
Clip
Shift Control Cable Grommet
Grommet Retainer
Select Control CableShift Lever Assembly
Retainer
Clip
Clip
Clip
Clip Washer
Washer MX-40
- MANUAL TRANSAXLESHIFT LEVER AND CONTROL CABLE
752 Author
: Date
:
1996 TERCEL (RM440U)
SHIFT LEVER AND CONTROL CABLE
COMPONENTS

BR0RD-06
F04745
Air Cleaner Assembly
2-wayBrake Booster
Master Cylinder Clamp

Gasket w/o ABS:
w/o ABS:
w/ ABS:
Cap
Stariner
Reservoir
Set ScrewNo.1 Piston and Spring
GrommetSnap Ring
Master Cylinder Body
Piston Stopper Bolt Reservoir

GasketNo.2 Piston and SpringCap
Stariner
Reservoir
Grommet
Reservoir Set Screw
No.1 Piston and Spring
Snap Ring
No.2 Piston and Spring
Master Cylinder Body

Gasket

Non-reusable partw/ ABS:
Lithium soap base glycol grease
- BRAKEBRAKE MASTER CYLINDER
BR-9
883 Author
: Date
:
1996 TERCEL (RM440U)
BRAKE MASTER CYLINDER
COMPONENTS

BR0RF-06
BR5036
Soft Jaws
BR5037
Soft Jaws
R12236
A
- BRAKEBRAKE MASTER CYLINDER
BR-1 1
1996 TERCEL (RM440U)
DISASSEMBLY
1. REMOVE RESERVOIR
(a) Remove the set screw and pull out the reservoir.
Torque: 1.7 N´m (17.5 kgf´cm, 15.2 in.´lbf)
(b) Remove the cap and strainer from the reservoir.
2. REMOVE 2 GROMMETS
3. PLACE CYLINDER IN VISE
4. REMOVE PISTON STOPPER BOLT
Using a screwdriver, push the pistons in all the way and remove
the piston stopper bolt and gasket.
HINT:
Tape the screwdriver tip before use.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
5. REMOVE PISTONS
(a) Push in the piston with a screwdriver and remove the
snap ring with snap ring pliers.
(b) Remove the No.1 piston and spring by hand, pulling
straight out, not at an angle.
NOTICE:

If pulled out and installed at an angle, there is a possi-
bility that the cylinder bore could be damaged.

Be careful not to damage the rubber lips on the pis-
tons.
(c) Place a rag and 2 wooden blocks on the work table and
lightly tap the cylinder flange against the block edges until
the No.2 piston drops out of the cylinder.
HINT:
Make sure the distance (A) from the rag to the top of the blocks
is at least 100 mm (3.94 in.).

BR0S8-06
R04572
R04573
- BRAKEREAR SPEED SENSOR
BR-45
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the rear seat cushion.
(b) Disconnect the speed sensor connector, and pull out the
sensor wire harness with the grommet.
(c) Remove the 3 clamp bolts holding the sensor wire har-
ness to the suspension arm.
Torque: 5.0 N´m (51 kgf´cm, 44 in.´lbf)

2. REMOVE SPEED SENSOR
Remove the bolt and speed sensor from the axle beam.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)

SR0KR-02
R12816
Column Hole Cover
Sliding Yoke
Manual Steering
Gear Assembly
 Cotter Pin Grommet
Bracket
 Non-reusable part Cotter Pin
BracketGrommet SR-34
- STEERINGMANUAL STEERING GEAR
954 Author
: Date
:
1996 TERCEL (RM440U)
MANUAL STEERING GEAR
COMPONENTS