Page 1088 of 1202
BO33K-01
N00132
N12579
5 Clips
BO2455
Cotton
TapePanel
Cover
- BODYREAR DOOR
BO-17
1996 TERCEL (RM440U)
DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE (See page BO-1 1)
2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw and slide the handle forward.
(b) Disconnect the handle from the control link and remove
the handle.
3. REMOVE ARMREST COVER
4. REMOVE DOOR TRIM
5. REMOVE SPEAKER
6. REMOVE DOOR BELT MOULDING
Pry out the clips from the edge of the weatherstrip and remove
it.
7. REMOVE SERVICE HOLE COVER
Remove the 2 grommets.
HINT:
Bring out the links through the service hole cover.
8. REMOVE DOOR GLASS AND DOOR GLASS RUN
Disconnect the glass from the regulator arm and remove the
glass by pulling it upward.
HINT:
Insert a shop rag inside the panel to prevent scratching the
glass.
9. REMOVE QUARTER WINDOW GLASS WITH WEATH-
ERSTRIP
Page 1155 of 1202
AC1C9-03
N12246
Upper Unit Case
Magnetic Clutch
Relay
Evaporator
Expansion Valve
Grommet
Blower Resistor Lower Unit Case O-ring
O-ring
Packing Packing
Non-reusable part
Wire Harness
A/C Amplifier
AC-26
- AIR CONDITIONINGCOOLING UNIT
1178 Author: Date:
1996 TERCEL (RM440U)
COOLING UNIT
COMPONENTS
Page 1161 of 1202
AC1CG-04
AC2884
Hose Clip
Heater Radiator
Pipe
Water Hose
InsulatorLeft Side
of Vehicle
N12242
AC-32
- AIR CONDITIONINGHEATER UNIT
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE COOLING UNIT
(See page AC-27)
2. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
3. DISCONNECT WATER HOSES FROM HEATER RA-
DIATOR PIPES
HINT:
Push the water hose onto the heater radiator pipe as far
as the ridge on the pipe.
Install the hose clip in a position, as shown in the illustra-
tion.
4. REMOVE PIPE GROMMETS
5. REMOVE INSTRUMENT PANEL SAFETY PAD AND
REINFORCEMENT (See page BO-48)
6. REMOVE HEATER UNIT
Remove the 2 nuts and the heater unit.
7. REMOVE HEATER RADIATOR
(a) Remove the screw and clamp.
(b) Pull out the heater radiator.