1996 TOYOTA T100 check oil

Downloaded from www.Manualslib.com manuals search engine SA0HY−07
R05272
R04282
SST
− SUSPENSION AND AXLEREAR AXLE SHAFT
SA−131
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE BRAKE DRUM
3. CHECK BEARING BACKLASH AND AXLE SHAFT
DEVIATION
(a) Using a dial indicator, check the backlash in the bearing
shaft direction.
Maximum: 0.7 mm (0.027 in.)
If the backlash exceeds the maximum, replace the bearing.
(b) Using a dial indicator, check the deviation at the surface
of the axle shaft outside the hub bolt.
Maximum: 0.1 mm (0.0039 in.)
If the deviation exceeds the maximum, replace the axle shaft.
4. REMOVE REAR BRAKE ASSEMBLY
2WD: See page BR−40
4WD: See page BR−45
5. w/ ABS:
REMOVE ABS SPEED SENSOR FROM REAR AXLE
HOUSING
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
6. DISCONNECT BRAKE LINE
Using SST, disconnect the brake line from the wheel cylinder.
SST 09751−36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
7. DISCONNECT PARKING BRAKE CABLE
8. REMOVE REAR AXLE SHAFT ASSEMBLY
(a) Remove the 4 backing plate mounting nuts.
Torque: 69 N·m (700 kgf·cm, 51 ft·lbf)
(b) Pull out the rear axle shaft assembly from the rear axle
housing.
NOTICE:
Be careful not to damage the oil seal.
9. REMOVE O−RING FROM REAR AXLE HOUSING

Downloaded from www.Manualslib.com manuals search engine R12256
SST
SA0541
SST
SST
SA0536
SST
SA0539
SST
SA0532
Socket
Wrench
− SUSPENSION AND AXLEREAR AXLE SHAFT
SA−133
1996 TOYOTA T100 (RM449U)
5. INSPECT OUTER OIL SEAL
(a) Check for damage.
(b) Check the oil seal lip for wear or damage.
6. REMOVE OUTER OIL SEAL
Using SST, remove the oil seal.
SST 09308−00010
7. INSPECT REAR AXLE BEARING
Check for wear or damage.
8. REPLACE REAR AXLE BEARING
(a) Using SST and a press, remove the bearing.
SST 09223−56010, 09950−60010 (09951−00560)
(b) Using SST and a press, install a new bearing.
SST 09950−60010 (09951−00610),
09950−70010 (09951−07150)
9. INSTALL NEW OUTER OIL SEAL
Using SST and a hammer, install a new oil seal.
SST 09950−60010 (09951−00610),
09950−70010 (09951−07150)
10. INSPECT BEARING CASE
Check for wear or damage.
11. REPLACE BEARING CASE
(a) Remove the oil seal (outer side) and bearing.
(b) Install nuts to the serration bolts.
(c) Using a hammer, remove the serration bolts and bearing
case.
(d) Position the backing plate on the new bearing case and
using 2 socket wrenches and a press, install the serration
bolts.
(e) Install a new bearing and oil seal (outer side).

Downloaded from www.Manualslib.com manuals search engine R04283
SST
R04284
SST
R12939
SSTBearing Side
Z17542SST 122.2 ± 1mm
(4.811 ± 0.039 in.) SA−134
− SUSPENSION AND AXLEREAR AXLE SHAFT
1996 TOYOTA T100 (RM449U)
12. INSPECT OIL SEAL (INNER SIDE)
Check for wear or damage.
13. REPLACE OIL SEAL (INNER SIDE)
(a) Using SST, remove the oil seal.
SST 09308−00010
(b) Using SST and a hammer, install a new oil seal.
SST 09950−60020 (09951−00890),
09950−70010 (09951−07150)
(c) Apply MP grease to the oil seal lip.
14. INSTALL REAR AXLE SHAFT IN BACKING PLATE
(a) Apply MP grease to the oil seal lip.
(b) Install the backing plate and bearing retainer on the rear
axle shaft.
(c) Using SST and a press, install the rear axle shaft into the
backing plate.
SST 09316−60011 (09316−00051)
(d) Using snap ring pliers, install a new snap ring.
15. w/ ABS:
INSTALL ABS SPEED SENSOR ROTOR AND
BEARING RETAINER (DIFFERENTIAL SIDE)
Using SST and a press, install a new sensor rotor and a new
bearing retainer to the axle shaft.
SST 09316−60011 (09316−00051)
Standard length: 122.2 ± 1 mm (4.811 ± 0.039 in.)

Downloaded from www.Manualslib.com manuals search engine R00055
SST
R11163SST
SA2351
SST
SA2446
− SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA−147
1996 TOYOTA T100 (RM449U)
HINT:
First fit a washer with the same thickness as the washer which
was removed, then after checking the tooth contact pattern, re-
place the washer with one of a different thickness if necessary.
6. INSTALL DRIVE PINION REAR BEARING
Using SST and a press, install the rear bearing onto the drive
pinion.
SST 09506−35010
7. TEMPORARILY ADJUST DRIVE PINION PRELOAD
(a) Install the drive pinion and front bearing.
HINT:
Assemble the spacer, washers and oil seal after adjusting the
gear contact pattern.
(b) Using SST, install the companion flange.
SST 09950−30010
(c) Coat the threads of the nut with hypoid gear oil.
(d) Adjust the drive pinion preload by tightening the compan-
ion flange nut.
Using SST to hold the flange, torque the nut.
SST 09330−00021
NOTICE:
As there is no spacer, tighten the nut a little at a time, being
careful not to overtighten it.
(e) Using a torque wrench, measure the preload.
Preload (at starting):
New bearing:
1.0 − 1.6 N·m (10 − 16 kgf·cm, 8.7 − 13.9 in.·lbf)
Reused bearing:
0.5 − 0.8 N·m (5 − 8 kgf·cm, 4.3 − 6.9 in.·lbf)

Downloaded from www.Manualslib.com manuals search engine R05057
R05256
− BRAKEFRONT BRAKE PAD (2WD)
BR−23
1996 TOYOTA T100 (RM449U)
(d) Install the 2 pads so that the wear indicator plate is facing
underneath.
NOTICE:
Do not allow oil or grease on the rubbing face.
8. INSTALL CALIPER
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in piston with a hammer handle or equivalent.
HINT:
If the piston is difficult to push in, loosen the bleeder plug and
push in the piston while letting some brake fluid escape.
(c) Insert the brake caliper carefully so the boot is not
wedged.
(d) Install and torque the installation bolts.
Torque:
1 ton: 39 N·m (400 kgf·cm, 29 ft·lbf)
Torque:
0.5 ton: 36 N·m (370 kgf·cm, 27 ft·lbf)
9. INSTALL FRONT WHEEL
10. CHECK THAT FLUID LEVEL IS AT MAX LINE

Downloaded from www.Manualslib.com manuals search engine BR096−01
R08165
Z04448
R08166
− BRAKEFRONT BRAKE PAD (4WD)
BR−25
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REMOVE FRONT WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness and replace pads if not within specifi-
cation.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE THESE PARTS:
Clip
2 pins
Anti−rattle spring
2 pads
4 anti−squeal shims
NOTICE:
The anti−rattle spring can be used again provided that they
have sufficient rebound, no deformation, cracks or wear,
and have had all rust, dirt and foreign particles cleaned off.
4. CHECK DISC THICKNESS AND RUNOUT
(See page BR−36)
5. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti−squeal shims must be
replaced together with the pads.
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the pistons with a hammer handle or equivalent.
HINT:
Always change the pad on one wheel at a time as there
is a possibility of the opposite piston flying out.
If the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid es-
cape.
(c) Install the 4 anti−squeal shims to new pads.
HINT:
Apply disc brake grease to the inner anti−squeal shims (See
page BR−24).
(d) Install the 2 pads.
NOTICE:
Do not allow oil or grease on the rubbing face.
6. INSTALL ANTI−RATTLE SPRING AND 2 PINS
7. INSTALL CLIP

Downloaded from www.Manualslib.com manuals search engine SR2267
SR073−04
R07281
Normal Abnormal
R11361
5 mm (0.2 in.)
or less
Engine Idling Engine Stopped
− STEERINGPOWER STEERING FLUID
SR−5
1996 TOYOTA T100 (RM449U)
INSPECTION
1. CHECK FLUID LEVEL
(a) Keep the vehicle level.
(b) With the engine stopped, check the fluid level in the oil
reservoir.
If necessary, add fluid.
Fluid: ATF DEXRON®II or III
HINT:
Check that the fluid level is within the HOT LEVEL range on the
reservoir cap dipstick. If the fluid is cold, check that it is within
the COLD LEVEL range.
(c) Start the engine and run it at idle.
(d) Turn the steering wheel from lock to lock several times to
boost fluid temperature.
Fluid temperature: 80°C (176°F)
(e) Check for foaming or emulsification.
If there is foaming or emulsification, bleed power steering sys-
tem.
(f) With the engine idling, measure the fluid level in the oil
reservoir.
(g) Stop the engine.
(h) Wait a few minutes and remeasure the fluid level in the
reservoir.
Maximum fluid level rise: 5 mm (0.20 in.)
If a problem is found, bleed power steering system.
(i) Check the fluid level.

Downloaded from www.Manualslib.com manuals search engine SR07K−01
R12065
R09248
SST
Z14482
Vinyl Tape
Oil Seal
Bearing
− STEERINGPOWER STEERING VANE PUMP (3RZ−FE)
SR−37
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. MEASURE PS VANE PUMP ROTATING TORQUE
(a) Check that the pump rotates smoothly without abnormal
noise.
(b) Using a torque wrench, check the pump rotating torque.
Rotating torque:
0.25 N·m (2.5 kgf·cm, 2.2 in.·lbf) or less
2. REMOVE VANE PUMP PULLEY
Using SST to stop the pulley rotating, remove the pulley set nut.
SST 09960−10010 (09962−01000, 09963−01000)
3. REMOVE OIL RESERVOIR
(a) Remove the 3 bolts and oil reservoir.
(b) Remove the O−ring from the oil reservoir.
4. REMOVE PRESSURE PORT UNION, FLOW CONTROL
VALVE AND SPRING
Remove the O−ring from the union.
5. REMOVE REAR HOUSING
(a) Remove the 2 bolts and rear housing.
(b) Remove the 2 O−rings from the housing.
6. REMOVE WAVE WASHER
7. REMOVE SIDE PLATE
8. REMOVE CAM RING, VANE PLATES AND VANE
PUMP ROTOR
(a) Remove the 10 plates.
NOTICE:
Take care not to drop the plate.
(b) Using a screwdriver, remove the snap ring from the vane
pump shaft.
9. REMOVE STRAIGHT PINS
Remove the 2 pins from the front housing.
10. REMOVE GASKET
11. REMOVE VANE PUMP SHAFT WITH BEARING
(a) Using snap ring pliers, remove the snap ring from the front
housing.
(b) Wind vinyl tape on the serrated part of the vane pump
shaft.
(c) Using a press, press out the shaft with the bearing.
NOTICE:
Be careful not to damage the oil seal lip.