1996 TOYOTA RAV4 battery

S01908
Ohmmeter
45
S01914
45
Battery
− SFIFUEL PUMP
SF−7
1996 RAV4 (RM447U)
(c) Disconnect the fuel pump and sender gauge connector.
(d) Inspect the fuel pump resistance.
Using an ohmmeter, measure the resistance between ter-
minals 4 and 5.
Resistance: At 20°C (68°F): 0.2 − 3.0 Ω
If the resistance is not as specified, replace the fuel pump.
(e) Inspect the fuel pump operation.
Connect the positive (+) lead from the battery to terminal
4 of the connector, and the negative (−) lead to terminal
5. Check that the fuel pump operates.
NOTICE:
These tests must be done quickly (within 10 seconds) to
prevent the coil burning out. Keep the fuel pump as far
away from the battery as possible. Always do the switching
at the battery side.
If operation is not as specified, replace the fuel pump or lead
wire.
(f) Reconnect the fuel pump and sender gauge connector.
(g) Reinstall the floor service hole cover.
(h) Reinstall the LH rear seat assembly.

SF0QJ−04
S01900
Union Bolt
SST (Union)SST
(Hose)SST
(Clamp)
Injector Fuel Filter
(On−Vehicle)SST
(Union)
S01833
Union Bolt
SST
(Hose)
Fuel FilterSST
(Union)
Gasket
P25498
SST
(Hose)
SST
(Clamp) SST
(Union)
O−Ring
Vinyl
Tube
S01354
TOYOTA
Hand−Held Tester
− SFIINJECTOR
SF−21
1996 RAV4 (RM447U)
INSPECTION
1. INSPECT INJECTOR INJECTION
CAUTION:
Keep injector clear of sparks during the test.
(a) Connect SST (union and hose) to the fuel filter outlet with
the 2 gaskets and union bolt.
SST 09268−41046 (90405−09015)
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
HINT:
Use the vehicle’s fuel filter.
(b) Install the grommet and O−ring to the injector.
(c) Connect SST (union and hose) to the injector, and hold
the injector and union with SST (clamp).
SST 09268−41046
(d) Put the injector into a graduated cylinder.
HINT:
Install a suitable vinyl hose onto the injector to prevent gasoline
from splashing out.
(e) Connect the TOYOTA hand−held tester to the DLC3.
(f) Turn the ignition switch ON and TOYOTA hand−held tes-
ter main switch ON.
NOTICE:
Do not start the engine.
(g) Select the active test mode on the TOYOTA hand−held
tester.
(h) Please refer to the TOYOTA hand−held tester operator’s
manual for further details.
(i) If you have no TOYOTA hand−held tester, connect the
positive (+) and negative (−) leads from the battery to the
fuel pump connector (See page SF−5).

P25497
SST
(Wire)
Connect
P10811
SF−22
− SFIINJECTOR
1996 RAV4 (RM447U)
(j) Connect SST (wire) to the injector and battery for 15 se-
conds, and measure the injection volume with a gra-
duated cylinder. Test each injector 2 or 3 times.
SST 09842−30070
Volume:
54 − 69 cm
3 (3.1 − 4.2 cu in.) per 15 sec.
Difference between each injector:
5 cm
3 (0.8 cu in.) or less
If the injection volume is not as specified, replace the injector.
2. INSPECT LEAKAGE
(a) In the condition above, disconnect the test probes of SST
(wire) from the battery and check the fuel leakage from
the injector.
SST 09842−30070
Fuel drop:
One drop or less per minute
(b) Turn the ignition switch to LOCK.
(c) Disconnect the negative (−) terminal cable from the bat-
tery.
(d) Remove the SST.
SST 09268−41046, 09842−30070
(e) Disconnect the TOYOTA hand−held tester from the
DLC3.

SF0QW−01
Z16510
RSC
+B
Battery
Closed
Z16511
+B
RSO
Battery
Open
− SFIIDLE AIR CONTROL (IAC) VALVE
SF−37
1996 RAV4 (RM447U)
INSPECTION
INSPECT IAC VALVE OPERATION
(a) Connect the positive (+) lead from the battery to terminal
+B and negative (−) lead to terminal RSC, and check that
the valve is closed.
(b) Connect the positive (+) lead from the battery to terminal
+B and negative (−) lead to terminal RSO, and check that
the valve is open.

SF0R1−01
S01935
4WDHold−Down Clamp
Battery
Vacuum Hose
VSVVacuum Hose SF−42
− SFIVSV FOR EXHAUST GAS RECIRCULATION (EGR)
1996 RAV4 (RM447U)
VSV FOR EXHAUST GAS RECIRCULATION (EGR)
COMPONENTS

SF0R2−02
S01917
ContinuityOhmmeter
S01918
No Continuity
Ohmmeter
S01919
Air
E
G
S01920
Air
Filter E
Battery
− SFIVSV FOR EXHAUST GAS RECIRCULATION (EGR)
SF−43
1996 RAV4 (RM447U)
INSPECTION
1. 4WD:
REMOVE BATTERY
2. REMOVE VSV
3. INSPECT VSV
4. INSPECT VSV FOR OPEN CIRCUIT
Using an ohmmeter, check that there is continuity between the
terminals.
Resistance: At 20°C (68°F): 33 − 39 Ω
If there is no continuity, replace the VSV.
5. INSPECT VSV FOR GROUND
Using an ohmmeter, check that there is no continuity between
each terminal and the body.
If there is continuity, replace the VSV.
6. INSPECT VSV OPERATION
(a) Check that air flows from ports E to G.
(b) Apply battery positive voltage across the terminals.
(c) Check that air flows from port E to the filter.
If operation is not as specified, replace the VSV.
7. REINSTALL VSV
8. 4WD:
REINSTALL BATTERY

SF0R4−02
S01912
Ohmmeter
Continuity
S01913
Ohmmeter
No Continuity
S01915
Air
E
F
S01916
BatteryAir
E
F
− SFIVSV FOR EVAPORATIVE EMISSION (EVAP)
SF−45
1996 RAV4 (RM447U)
INSPECTION
1. REMOVE AIR CLEANER CAP ASSEMBLY (See page
ST−4)
2. REMOVE VSV
3. INSPECT VSV
4. INSPECT VSV FOR OPEN CIRCUIT
Using an ohmmeter, check that there is continuity between the
terminals.
Resistance: At 20°C (68°F): 30 −34 Ω
If there is no continuity, replace the VSV.
5. INSPECT VSV FOR GROUND
Using an ohmmeter, check that there is no continuity between
each terminal and the body.
If there is continuity, replace the VSV.
6. INSPECT VSV OPERATION
(a) Check that air does not flow from ports E to F.
NOTICE:
Never apply more than 60 kPa (0.61 kgf/cm
2, 8.7 psi) of
pressure compressed air to the VSV.
(b) Apply battery positive voltage across the terminals.
(c) Check that air flows from ports E to F.
If operation is not as specified, replace the VSV.
7. REINSTALL VSV
8. REINSTALL AIR CLEANER CAP ASSEMBLY

SF0R6−02
S01921
ContinuityOhmmeter
S01922
Ohmmeter
No Continuity
S01923
Air
EG
F
S01924
Air
G E
F
Battery
− SFIVSV FOR VAPOR PRESSURE SENSOR
SF−47
1996 RAV4 (RM447U)
INSPECTION
1. REMOVE AIR CLEANER CAP ASSEMBLY (See page
ST−4)
2. REMOVE VSV
3. INSPECT VSV
4. INSPECT VSV FOR OPEN CIRCUIT
Using an ohmmeter, check that there is continuity between the
terminals.
Resistance: At 20°C (68°F): 33 − 39 Ω
If there is no continuity, replace the VSV.
5. INSPECT VSV FOR GROUND
Using an ohmmeter, check that there is no continuity between
each terminal and the body.
If there is continuity, replace the VSV.
6. INSPECT VSV OPERATION
(a) Check that the air flows from ports E to G.
(b) Apply battery positive voltage across the terminals.
(c) Check that the air flows from ports E to F.
If operation is not as specified, replace the VSV.
7. REINSTALL VSV
8. REINSTALL AIR CLEANER CAP ASSEMBLY