1996 TOYOTA LAND CRUISER Paint

AC2QS−01
Z17942
Hose ”A”Hose ”B”
Z17943
Hose Clip
Heater
Radiator Pope Paint Mark
Water Hose Hose ”A”Upper
FR
RH Hose ”B”
RH
FR
Marking 45 ± 10° 45
°
10 °
N06494
AC−28
−
AIR CONDITIONING HEATER UNIT
1355
Author: Date:
1996 LAND CRUISER (RM451U)
HEATER UNIT
REMOVAL
1. REMOVE COOLING UNIT (See page AC−24)
2. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
3. DISCONNECT WATER HOSES FROM HEATER RA- DIATOR PIPES
(a) Grip the claws of the hose clip with pliers and slide the clip
along the hose to a place where it does not clamp the
hose to the pipe.
(b) Disconnect the water hoses.
HINT:
Push the water hose onto the heater radiator pipe as far
as the ridge on the pipe.
Install the hose clip in a position, as shown in the illustra-
tion.
4. REMOVE PIPE GROMMETS
5. REMOVE INSTRUMENT PANEL SAFETY PAD (See page BO−76 )
6. REMOVE INSTRUMENT PANEL REINFORCEMENT
(See page BO−76 )
7. REMOVE HEATER UNIT
(a) Remove the 3 screws and defroster nozzle.(...~---------I I
I II II I
I II IIIv-
N02485
N18179N18181
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AC2RU−01
Z17944
Hose ”A”
Hose ”B”
Z19353
Hose Clip
Heater
Radiator
Pipe Paint
Water Hose Upper Upper
Fr RH
Marking Hose ”A”
Hose ”B”
45°
AC−48
−
AIR CONDITIONING WATER VALVE
1375
Author: Date:
1996 LAND CRUISER (RM451U)
WATER VALVE
REMOVAL
1. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
2. DISCONNECT WATER VALVE CONTROL CABLE
3. DISCONNECT WATER HOSES FROM HEATER RA-
DIATOR PIPE AND WATER VALVE
(a) Grip the claws of the hose clip with pliers and slide the clip
along the hose to a place where it does not clamp the
hose to the pipe.
(b) Disconnect the water hoses.
HINT:
ATt the time of installation, refer to the following procedure.
Push the water hose onto the heater radiator pipe as far
as ridge on the pipe.
Install the hose clip in a position, as shown in the illustra-
tion.
4. REMOVE WIRE HARNESS PROTECTOR
5. REMOVE WATER VALVE
Remove the 2 bolts and water valve.
N02485N18180N18181
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BO37K−01
BO5366
Piston RodCylinderHole Here
10 − 20 mm
(0.39 − 0.99 in.)
−
BODY HOOD SUPPORT
BO−7
1241
Author: Date:
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE DAMPER STAY FROM HOOD
Remove the 2 bolts and support from the hood.
HINT:
While supporting the hood with your hand, remove the hood.
2. REMOVE DAMPER STAY FROM BODY
Remove the 2 bolts and support.
3. REPLACE DAMPER STAY
NOTICE:
Do not disassemble the damper stay because the cyl-
inder is filled with pressurized gas.
If the damper stay is to be replaced, drill a 2.0 − 3.0 mm
(0.079 − 0.118 in.) hole as shown in the illustration to
completely release the high− pressure gas before dis-
posing of it.
When drilling, chips may fly out so work carefully.
The gas is colorless, odorless and non −toxic.
When working, handle the damper stay carefully.
Never score or scratch the exposed part of the piston
rod, and never allow paint or oil to get on it.
Do not turn the piston rod and cylinder with the damp-
er stay fully extended.
4. INSTALL DAMPER STAY
Install the damper stay.
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BO37Z−01
BO5366
Piston RodCylinderHole Here
10 − 20 mm
(0.39 − 0.99 in.)
BO−26
−
BODY BACK DOOR STAY
1260
Author: Date:
1996 LAND CRUISER (RM451U)
BACK DOOR STAY
REPLACEMENT
1. REMOVE DAMPER STAY FROM BACK DOOR
Remove the 2 bolts and support from the hood.
HINT:
While supporting the hood with your hand, remove the hood.
2. REMOVE DAMPER STAY FROM BODY
Remove the 2 bolts and support.
3. REPLACE DAMPER STAY
NOTICE:
Do not disassemble the damper stay because the cyl-
inder is filled with pressurized gas.
If the damper stay is to be replaced, drill a 2.0 − 3.0 mm
(0.079 − 0.118 in.) hole in the aved shown in the il-
lustration to completely release the high −pressure
gas before disposing of it.
When drilling, chips may fly out so work carefully.
The gas is colorless, odorless and non −toxic.
When working, handle the damper stay carefully.
Never score or scratch the exposed part of the piston
rod, and never allow paint or oil to get on it.
Do not turn the piston rod and cylinder with the damp-
er stay fully extended.
4. INSTALL DAMPER STAY
Install the damper stay.
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BO38Q−01
BO−46
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE HOOD
2. REMOVE WIPER ARMS
3. REMOVE COWL LOUVER
4. REMOVE INNER REAR VIEW MIRROR
5. REMOVE PERSONAL LIGHT ASSEMBLY
6. REMOVE PERSONAL LIGHT COVER
7. REMOVE SUN VISORS AND HOLDERS
8. REMOVE ASSIST GRIPS
9. REMOVE FRONT PILLAR GARNISHES
10. LOOSEN ROOF HEADLINING
11. REMOVE WINDSHIELD GLASS
(a) From the outside of the vehicle , cut off the weatherstrip.
NOTICE:
Do not damage the body and the glass.
(b) Push piano wire through between the body and glass from the interior.
(c) Tie both wire ends to the wooden blocks or equivalent.
NOTICE:
When separating, take care not to damage the paint or inte-
rior ornaments.
To prevent scratching the safety pad when removing the
windshield, place a plastic sheet between the piano wire
and safety pad.
(d) Cut the adhesive by pulling the piano wire around it.
(e) Remove the glass.
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BO−48
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
(c) Begin installation in the middle of the lower part of the
glass.
(d) Hold the glass in position on the body.
(e) From the inside, pull off one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
(f) To make the glass fit snugly, tap from the outside with your open hand.
4. APPLY ADHESIVE
(a) Put masking tape around the weatherstrip to protect the paint and the glass.
(b) Cut off the tip of the cartridge nozzle. Fill the cartridge with adhesive.
(c) Lift the lip of the weatherstrip (with hand) land and fill
adhesive into the clearance.
ADHESIVE: Sikaflex−256HV or equivalent
5. CLEANING SEALER SURFACE
(a) Apply auto glass sealer dry, remove the masking tape.
HINT:
The auto glass sealer will harden in about 15 hours.
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BR1CE−01
R13494
R00252
BR−4
−
BRAKE BRAKE FLUID
986
Author: Date:
1996 LAND CRUISER (RM451U)
BRAKE FLUID
BLEEDING
HINT:
If any work is done on the brake system or if air is suspected in
the brake lines, bleed the system of air.
NOTICE:
Do not let brake fluid remain on a painted surface. Wash it
off immediately.
1. FILL BRAKE RESERVOIR WITH BRAKE FLUID
Check the fluid level in the reservoir after bleeding each wheel.
Add fluid, if necessary. Fluid: SAE J1703 or FMVSS No.116 DOT3
2. BLEED MASTER CYLINDER
HINT:
If the master cylinder has been disassembled or if the reservoir
becomes empty, bleed the air from the master cylinder.
(a) Disconnect the brake lines from the master cylinder.
(b) Slowly depress the brake pedal and hold it.
(c) Block off the outlet plugs with your fingers, and release the brake pedal.
(d) Repeat (b) and (c) 3 or 4 times.
3. CONNECT VINYL TUBE TO BRA KE CALIPER BLEED-
ER PLUG
Insert other end of the tube in a half −full container of brake fluid.
NOTICE:
Begin bleeding air from the brake caliper with the longest
hydraulic line.
4. BLEED BRAKE LINE
(a) Slowly depress the brake pedal several times.
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BR1CI-01
R13497
R13591
BR-10
-
BRAKE BRAKE MASTER CYLINDER
1996 LAND CRUISER (RM451U)
REMOVAL
1. DISCONNECT LEVEL WARNING SWITCH CONNEC- TOR
2. TAKE OUT FLUID WITH SYRINGE
NOTICE:
Do not let brake fluid remain on a painted surface. Wash it
off immediately.
3. DISCONNECT BRAKE LINES
Using SST, disconnect the 4 brake lines from the master cylin-
der and 3-way. SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
4. REMOVE MASTER CYLINDER
(a) Remove the 4 nuts. Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Remove the 3-way, check valve bracket, wire harness clamp and bracket.
(c) Pull out the master cylinder and gasket.
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