1996 TOYOTA LAND CRUISER Position

BO383−01
BO−30
−
BODY FRONT WIPER AND WASHER
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WIPER LINK Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
2. INSTALL WIPER MOTOR Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
3. INSTALL COWL LOUVER
4. INSTALL FRONT WIPER ARM
(a) Install the wiper arms and operate the wipers once and turn the wiper switch OFF.
(b) Adjust the installation positions of the wiper arms to the positions as shown in the illustration.
A: Approx. 25 mm (0.98 in.)
(c) Tighten the nuts. Torque: 20 N·m (210 kgf·cm, 15 ft·lbf)
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BO387−01
−
BODY REAR WIPER AND WASHER
BO−33
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WIPER CONTROL RELAY
2. INSTALL WIPER MOTOR
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
3. INSTALL BACK DOOR TRIM
4. INSTALL PULL HANDLE BEZEL
5. INSTALL PULL HANDLE
6. INSTALL REAR WIPER ARM
(a) Install the wiper arm and operate the wipers once and turn
the wiper switch OFF.
(b) Adjust the installation positions of the wiper arm to the positions shown in the illustration.
A: Approx. 40 mm (1.57 in.)
(c) Tighten the nut. Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
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BO−48
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
(c) Begin installation in the middle of the lower part of the
glass.
(d) Hold the glass in position on the body.
(e) From the inside, pull off one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
(f) To make the glass fit snugly, tap from the outside with your open hand.
4. APPLY ADHESIVE
(a) Put masking tape around the weatherstrip to protect the paint and the glass.
(b) Cut off the tip of the cartridge nozzle. Fill the cartridge with adhesive.
(c) Lift the lip of the weatherstrip (with hand) land and fill
adhesive into the clearance.
ADHESIVE: Sikaflex−256HV or equivalent
5. CLEANING SEALER SURFACE
(a) Apply auto glass sealer dry, remove the masking tape.
HINT:
The auto glass sealer will harden in about 15 hours.
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BO38W−01
−
BODY QUARTER WINDOW GLASS
BO−55
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WEATHERSTRIP ON GLASS
(a) Attach the weatherstrip to the glass.
NOTICE:
If the weatherstrip has hardened, it may develop leaks. Use
a new one if possible.
(b) Insert a cord into the groove of the weatherstrip all the way
around with the ends overlapping.
2. INSTALL QUARTER WINDOW GLASS
(a) Apply soapy water to contact surface of the weatherstrip lip and to the body flange.
HINT:
Begin installation in the middle of the lower part of the quarter
window glass.
(b) Hold the glass in position on the body.
(c) From the inside, pull on one cord at an angle so it pulls the
lip over the flange. From the outside, press the glass
along the weatherstrip until the glass is installed.
3. FIX IN GLASS
To make the glass fix snugly, tap from the outside with your
open hand.
4. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leak with auto glass sealer.
5. INSTALL ROOF HEADLINING
6. INSTALL ASSIST GRIPS
7. INSTALL REAR PILLAR GARNISH
8. INSTALL QUARTER PILLAR GARNISH
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BO4047
Point Marks
BO−66
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
33. ADJUST DRIVE RAIL
HINT:
Adjust the drive rail to a closed and tilted down position.
Using a screwdriver, slide the link forward or backward to align
the 2 marks, as shown.
34. ADJUST AND INSTALL DRIVE GEAR ASSEMBLY
(a) Remove the screw and cam plate cover.
(b) Remove the large screw, washers and shims.
(c) Turn the drive shaft by screwdriver to align the housing
and gear point mark, as shown.
(d) Install the cam plate cover with the screw.
(e) Install the drive gear assembly with 4 bolts.
(f) Connect the connector.
35. INSTALL DRIVE GEAR CONTROL RELAY AND BRACKET
(a) Install the bracket with 2 bolts.
(b) Install the drive gear control relay with the bolt, then con-
nect the connector.
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BO−70
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
5. ADJUST LEFT/RIGHT CLEARANCE
Adjust by loosening the sliding roof installation nuts and read-
just the sliding roof to the proper position.
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BR1CX−03
BR0251
−
BRAKE FRONT BRAKE CALIPER
BR−27
1996 LAND CRUISER (RM451U)
INSPECTION
1. MEASURE PAD LINING THICKNESS
Using a ruler, measure the pad lining thickness.
Standard thickness: 9.5 mm (0.374 in.)
Minimum thickness: 1.0 mm (0.039 in.)
Replace the pad if the thickness is less than the minimum (the
1.0 mm slit is no longer visible), or if it shows signs of uneven
wear.
2. MEASURE DISC THICKNESS
Using a micrometer, measure the disc thickness. Standard thickness: 32.0 mm (1.260 in.)
Minimum thickness: 30.0 mm (1.181 in.)
If the disc is scored or worn, or if its thickness is less than the
minimum, repair or replace the disc.
3. MEASURE DISC RUNOUT
Using a dial indicator, measure the disc runout at a position 10
mm (0.39 in.) from the outside edge. Maximum disc runout: 0.15 mm (0.0059 in.)
If the runout is greater than the maximum, replace the disc or
grind it on a ”On−Car” brake lathe.
HINT:
Before measuring the runout, confirm that the front hub bearing
play is within the specification.
4. IF NECESSARY, REPLACE DISC
(a) Remove the front axle hub (See page SA−7).
(b) Remove the disc from the axle hub.
(c) Install a new disc and torque the bolts. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf)
(d) Install the axle hub and adjust the front bearing preload (See page SA−9 ).
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BR1DA−01
BR−44
−
BRAKE PARKING BRAKE
1996 LAND CRUISER (RM451U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See
page BR−40 ).
NOTICE:
Apply high temperature grease and lithium soap base gly-
col grease to the parts indicated by the arrows (See page
BR−39 ).
1. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Disconnect the PKB cable from bellcrank and remove the 2 tension springs.
(b) Loosen the stopper bolt.
(c) Temporarily install the hub nuts.
(d) Remove the hole plug.
(e) Turn the adjuster and expand the shoes until the disc
locks.
(f) Return the adjuster 8 notches.
(g) Install the hole plug.
2. ADJUST BELLCRANK
(a) Pull the bellcrank until all play in the interior linkage is tak-
en up.
(b) Screw in the bellcrank adjusting bolt to where it contacts on the dust seal.
(c) Loosen it one turn, and lock it at that position with the lock nut.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(d) Install the bellcrank spring.
(e) Connect the PKB cable to the bellcrank.
3. BEDDING DOWN PARKING BRAKE SHOES AND
DISC
(a) Drive the vehicle at about 50 km/h (31 mph) on a safe, lev-
el and dry road.
(b) With the parking brake release button pushed in, pull on the lever with 88 N (9 kgf, 19.8 lbf) of force.
(c) Drive the vehicle for about 400 meters (0.25 mile) in this condition.
(d) Repeat this procedure 2 or 3 times.
4. RECHECK AND ADJUST PARKING BRAKE LEVER TRAVEL
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