1996 TOYOTA LAND CRUISER transmission check

IN04Q−07
−
INTRODUCTION TERMS
IN−33
33
Author: Date:
1996 LAND CRUISER (RM451U)
TERMS
ABBREVIATIONS USED IN THIS MANUAL
AbbreviationsMeaning
ABSAnti−Lock Brake System
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir−Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
APPROX.Approximately
A/TAutomatic Transmission (Transaxle)
AT FAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AV GAverage
AV SAdaptive Variable Suspension
BABrake Assist
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi−Level
B/SBore−Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching V alve
Calif.California
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
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Z11798
AB B
A
A
B B
B
AT1369
AT
−8
−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
792
Author: Date:
1996 LAND CRUISER (RM451U)
HINT:
At the time of installation, replace the gaskets with new ones.
5. REMOVE OIL PIPE
Pry up both pipe ends with a large screwdriver and remove the
pipe.
NOTICE:
At time of the installation, make sure that the oil pipe or the
magnet do not interfere with the oil pan.
6. DISCONNECT CONNECTOR FROM EACH SOLENOID
VA LV E
7. REMOVE VALVE BODY
(a) Remove the 17 bolts. Torque:10 N·m (100 kgf·cm, 7 ft·lbf)
Bolt length:
Bolt A: 23 mm (0.91 in.)
Bolt B: 32 mm (1.26 in.)
(b) Disconnect the throttle cable from the cam.
(c) Remove the valve body.
NOTICE:
Be careful not to drop the check ball body and spring.
HINT:
At the time of installation, install the body together the check
ball body and spring and Align the groove of the manual valve
to the pin of the lever.
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−
AUTOMATIC TRANSMISSION VALVE BODY ASSEMBLY
AT−9
793
Author: Date:
1996 LAND CRUISER (RM451U)
8. REINSTALL VALVE BODY ASSEMBLY
To install, follow the removal procedure in reverse.
HINT:
After installation, fill ATF and check the fluid level. (See page
DI−131)
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AT0T5−02
AT1366
AT2000
AT2001
AT−10
−
AUTOMATIC TRANSMISSION PARKING LOCK PAWL
794
Author: Date:
1996 LAND CRUISER (RM451U)
PARKING LOCK PAWL
ON−VEHICLE REPAIR
1. REMOVE VALVE BODY (See page AT −7)
2. REMOVE PARKING LOCK PAWL BRACKET
3. REMOVE SPRING FROM PARKING LOCK PAWL SHAFT
4. REMOVE PARKING LOCK PAWL AND SHAFT
5. REINSTALL PARKING LOCK PAWL AND SHAFT
6. REINSTALL SPRING
7. REINSTALL PARKING LOCK PAWL BRACKET
HINT:
Push the lock rod fully forward.
Check that the parking lock pawl operates smoothly.
Torque: 7.4 N·m (75 kgf·cm, 65 in.·lbf)
8. REINSTALL VALVE BODY (See page AT −7)
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AT0T6−01
AT6684
Q05731
200 mm
(7.87 in.)
0.8 − 1.5 mm
(0.031 − 0.059 in.)
−
AUTOMATIC TRANSMISSION THROTTLE CABLE
AT−11
795
Author: Date:
1996 LAND CRUISER (RM451U)
THROTTLE CABLE
ON−VEHICLE REPAIR
1. DISCONNECT THROTTLE CABLE
(a) Disconnect the cable from the throttle linkage.
(b) Disconnect the cable from the cable clamps in the engine
compartment.
(c) Remove the bolt and disconnect the cable clamp from the
torque converter clutch housing.
2. REMOVE VALVE BODY (See page AT −7)
3. REMOVE THROTTLE CABLE
Remove the retaining bolt and pull out the throttle cable.
4. REINSTALL THROTTLE CABLE
(a) To install, follow the removal procedure in reverse.
HINT:
If throttle cable is new, stake the stopper on the inner cable.
(b) Bend the cable so there is a radius of about 200 mm (7.87
in.)
(c) Pull the inner cable lightly until slight resistance is felt, and
hold it there.
(d) Stake the stopper, 0.8− 1.5 mm (0.031−0.059 in.) from the
end of outer cable.
After installation, fill ATF and check the fluid level
(See page DI−131 ).
Adjust the throttle cable (See page DI−131).
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AT0TA−01
−
AUTOMATIC TRANSMISSION AIR COOLED OIL COOLER
AT−17
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page AT −16).
HINT:
After installation, check fluid level (See page DI−131).
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AT0TD−01
−
AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION UNIT
AT−25
1996 LAND CRUISER (RM451U)
INSTALLATION
1. CHECK TORQUE CONVERTER CLUTCH INSTALLA-
TION
Using calipers and a straight edge, measure from the installed
surface of the transmission housing. Correct distance: More than 15.7 mm (0.618 in.)
2. INSTALL TRANSMISSION
Installation is in the reverse order of removal (See page
AT −20 ).
HINT:
After installation, adjust the shift lever position and throttle
cable (See page DI−131).
Fill and check fluid level (See page DI−131).
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CO118−01
CO−16
−
COOLING RADIATOR
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL RADIATOR
(a) Install the 2 radiator brackets with the 4 nuts. Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
(b) Install the radiator with the 2 bolts and 2 nuts. Torque:
Bolt: 18 N·m (185 kgf·cm, 13 ft·lbf)
Nut: 12 N·m (120 kgf·cm, 9 ft·lbf)
2. CONNECT A/T OIL COOLER HOSES
3. CONNECT RADIATOR OUTLET HOSE
4. INSTALL WATER PUMP PULLEY, FAN SHROUD, FAN WITH FLUID COUPLING AND DRIVE BELTS
(a) Place the fan with fluid coupling, water pump pulley and fan shroud in position.
(b) Temporarily install the fan pulley mounting nuts.
(c) Install the fan shroud with the 2 bolts. Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
(d) Connect the oil cooler hose to the clamp on the fan
shroud.
(e) Install the drive belts with the adjusting bolt and pivot bolt.
(f) Stretch the belts tight and tighten the 4 water pump pulley mounting nuts.
(g) Adjust the drive belts (See page CH−2 ).
5. CONNECT RADIATOR RESERVOIR HOSE
6. CONNECT RADIATOR INLET HOSE
7. CONNECT NO.3 WATER BYPASS HOSE
8. INSTALL RADIATOR GRILLE
Install the radiator grille with the 5 screws and clip.
9. INSTALL BATTERY AND BATTERY TRAY
(a) Install the battery tray with the 5 bolts.
(b) Connect the ground strap with the bolt.
(c) Install the battery with the hold−down clamp and nuts.
(d) Connect the battery cables.
10. FILL RADIATOR WITH ENGINE COOLANT
11. START ENGINE AND CHECK FOR LEAKS
12. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
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