1996 TOYOTA LAND CRUISER Grease

SA2395
SST
Z06903
SST
Z06904
SST
R13238
SST
SA1966
SST
SA−74
−
SUSPENSION AND AXLE REAR DIFFERENTIAL FRONT OIL SEAL
1996 LAND CRUISER (RM451U)
6. REMOVE BEARING OUTER RACE
Using SST, remove the bearing outer race.
SST 09308−00010
NOTICE:
Do not scratch the taper surface of the outer race.
7. REMOVE BEARING SPACER
8. INSTALL NEW BEARING SPACER
9. INSTALL BEARING OUTER RACE
Using SST, install the bearing outer race. SST 09316−60011 (09316 −00011, 09316−00021)
10. INSTALL FRONT BEARING
11. INSTALL OIL SLINGER AND OIL SEAL
(a) Install the oil slinger.
(b) Using SST, install a new oil seal, as shown. SST 09214−76011
Oil seal drive in depth: 1.0 mm (0.039 in.)
(c) Apply MP grease to the oil seal lip.
12. INSTALL COMPANION FLANGE
(a) Using SST, install the companion flange on the drive pin- ion.
SST 09950−30010 (09951 −03010, 09953−03010,
09954 −03010, 09955 −03030, 09956−03020)
(b) Place the plate washer on the companion flange.
(c) Apply light coat of gear oil on threads of a new companion
flange nut.
(d) Using SST to hold the flange, torque the nut. SST 09330−00021
Torque: 245 N·m (2,500 kgf·cm, 181 ft·lbf)
13. ADJUST DRIVE PINION PRELOAD (See page SA−73 )
14. STAKE DRIVE PINION NUT
15. CONNECT REAR PROPELLER SHAFT (See page PR−5 )
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SA2454
SST
R13414
SST
SA2351
SST
SA2446
−
SUSPENSION AND AXLE REAR DIFFERENTIAL CARRIER
SA−97
1996 LAND CRUISER (RM451U)
22. INSTALL OIL SEAL
(a) Using SST and a hammer, install a new oil seal, as shown.
SST 09214−76011
Oil seal drive in depth: 1.0 mm (0.039 in.)
(b) Apply MP grease to the oil seal lip.
23. INSTALL COMPANION FLANGE
(a) Install the companion flange with SST. SST 09550 −30010 (09951 −03010, 09953 −03010,
09954 −03010, 09955 −03030, 09956−03020)
(b) Install the plate washer and a new nut.
HINT:
Coat the threads of a new nut with gear oil.
(c) Using SST to hold the flange, tighten the nut. SST 09330−00021
Torque: 245 N·m (2,500 kgf·cm, 181 ft·lbf)
24. ADJUST DRIVE PINION PRELOAD
Using a torque wrench, measure the preload of the backlash
between the drive pinion and ring gear. Preload (at starting):
New bearing
1.3 − 2.0 N·m (13 − 20 kgf·cm, 11.3 − 17.4 in.·lbf)
Reused bearing
0.7 − 1.0 N·m (7 − 10 kgf·cm, 6.1 − 8.7 in.·lbf)
If the preload is greater than the specification, replace the bear-
ing spacer.
If the preload is less than the specification, retighten the nut a
little at a time 13 N·m (130 kgf·cm, 9 ft·lbf) until the specified pre-
load is reached. Maximum torque: 441 N·m (4,500 kgf·cm, 326 ft·lbf)
If the maximum torque is exceeded while retightening the nut,
replace the bearing spacer and repeat the preload procedure.
Do not back off the pinion nut to reduce the preload.
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SA1VO−02
Z07259
Outside
Actuator Installation
Hole Shift Fork
R08154
3
2
1.5
50 °
108 °
Matchmark
(Groove)
SA2306
SA2420
−
SUSPENSION AND AXLE DIFFERENTIAL LOCKING SYSTEM
SA−109
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL FRONT ACTUATOR
(a) Check that the outermost rack tooth of the shift fork is
virtually above the center line of the actuator installation
hole.
(b) Using a dry cell battery, alig n the matchmark on the pinion
with the center line of the actuator.
NOTICE:
If the pinion of the actuator is not in the specified
place, the actuator is difficult to be installed.
Do not supply the battery positive voltage between
terminals.
If the matchmark comes to the extension limit of the
rotation, do not electrify moreover.
(c) Install a new O−ring to the actuator.
(d) Apply a light coat of gear oil on the O −ring.
(e) Apply MP grease to the gear part of the actuator.
(f) Install the actuator to the differential with the 2 nuts and bolt, so that the outermost rack tooth of the shift fork will
fit matchmark of the pinion of the actuator.
HINT:
Do not damage the O −ring of the actuator.
Torque: 26 N·m (270 kgf·cm, 20 ft·lbf)
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SR16C−01
−
STEERING TILT STEERING COLUMN
SR−15
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT STEERING LOCK OPERATION
Check that the steering lock mechanism operates properly.
2. IF NECESSARY, REPLACE KEY CYLINDER
(a) Place the ignition key at the ACC position.
(b) Push down the stop pin with a screwdriver, and pull out
the cylinder.
(c) Install a new cylinder.
HINT:
Make sure the key is at the ACC position.
3. INSPECT IGNITION SWITCH (See page BE−11)
4. INSPECT KEY UNLOCK WARNING SWITCH (See page BE−11 )
5. IF NECESSARY, REPLACE IGNITION SWITCH WITH KEY UNLOCK WARNING SWITCH
(a) Remove the 2 screws.
(b) Install a new switches with the 2 screws.
6. INSPECT KEY INTERLOCK SOLENOID (See page SR−9 )
7. IF NECESSARY, REPLACE KEY INTERLOCK SOLE- NOID
(a) Remove the 2 screws.
(b) Remove the solenoid, spring and lock pin.
(c) Install a new solenoid with the spring and lock pin, with the
2 screws.
8. IF NECESSARY, REPLACE BUSHING
(a) Using a screwdriver, remove the bushing from the column lower tube.
(b) Coat a new bushing with molybdenum disulfide lithium base grease.
(c) Align the holes of the tube and projections of the bushing.
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SR16D−02
R09496
SST
SR−16
−
STEERING TILT STEERING COLUMN
1996 LAND CRUISER (RM451U)
REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT WITH MOLYBDENUM DISULFIDE LITHIUM BASE GREASE (See page SR−9 )
2. INSTALL MAIN SHAFT ASSEMBLY
(a) Install a new bearing, bearing thrust collar and compres- sion spring to the shaft assembly.
(b) Install the shaft assembly into the column upper tube.
(c) Using SST, compress the compression spring. SST 09950−40010 (09957 −04010, 09958−04010)
NOTICE:
Do not bend the universal joint of the main shaft more than
20 °.
(d) Using snap ring pliers, install a new snap ring.
3. INSTALL TURN SIGNAL BRACKET
Torque the 2 bolts. Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)
4. SELECT TILT NO.2 BOLTS
Select the bolt with plain thread end when the column upper
tube mark is 2, and the bolt with the hollow −tipped thread end
when the mark is 1.
NOTICE:
Select the bolt type to match each number marked in the
squares on the upper tube.
5. INSTALL COLUMN UPPER TUBE WITH MAIN SHAFT ASSEMBLY
(a) Install the collar to the shaft assembly.
(b) Install a new snap ring.
(c) Install the upper tube with the shaft assembly into the col-
umn lower tube.
(d) Using a plastic hammer, drive in the 2 tilt No.2 bolts.
6. INSTALL TILT LEVER LOCK SHAFT, TILT LEVER AS- SEMBLY, TILT SUB LEVER AND TILT LEVER
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SR3128
Mark
”A”
”A”
−
STEERING TILT STEERING COLUMN
SR−17
1996 LAND CRUISER (RM451U)
7. INSTALL 2 TILT PAWLS
(a) Coat the collar with molybdenum disulfide lithium base
grease and install it to the tilt pawl.
(b) Install the pawl.
HINT:
Install the pawl pin into the long hole of the tilt lever/ tilt sub lever.
(c) Install the bolt through the pawls and tilt lever assembly.
(d) Temporarily install the 2 washers and nut.
(e) Torque the tilt lever assembly set bolt.
Torque: 2.9 N·m (30 kgf·cm, 26 in.·lbf)
8. ENGAGE AND ADJUST 2 TILT PAWLS
(a) Engage the tilt sub lever side pawl to the center of the ratchet.
(b) While turning the tilt lever side tilt pawl collar, completely engage the tilt lever side pawl to the ratchet.
(c) Torque the nut.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
9. SELECT AND INSTALL 2 TILT PAWL STOPPERS
(a) With the tilt pawl and ratchet engaged, install the stopper.
(b) Check that the alignment marks on the stopper and pawl
align when the stopper is rotated to the pawl side.
(c) If the alignment marks do not align, select stopper accord-
ing to the following table.
Tilt lever sideTilt sub lever sideDimension ”A”
mm (in.)
1A12.65 − 12.75
(0.4980 − 0.5020)
2B12.55 − 12.65
(0.4941 − 0.4980)
3C12.45 − 12.55
(0.4902 − 0.4941)
4D12.35 − 12.45
(0.4862 − 0.4902)
5E12.25 − 12.35
(0.4823 − 0.4862)
(d) After selecting the stoppers, check that on both sides the
pawl and ratchet are fully engaged.
10. INSTALL 2 TILT LEVER RETAINERS
(a) Install a new E−ring.
(b) Torque the nut. Torque: 15 N·m (150 kgf·cm, 11 ft·lbf)
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SR16P−01
−
STEERING POWER STEERING GEAR
SR−41
1996 LAND CRUISER (RM451U)
REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT WITH MOLYBDENUM DISULFIDE LITHIUM
BASE GREASE (See page SR−33 )
2. INSTALL WORM GEAR VALVE BODY ASSEMBLY
(a) Coat 2 new O−rings with power steering fluid and install them to the gear housing.
(b) Secure the gear housing on SST and clamp SST in vise. SST 09630−00014 (09631 −00142)
(c) Install the valve body assembly while supporting the worm gear with your fingers so that it does not rotate.
(d) Torque the 4 bolts. Torque: 61 N·m (620 kgf·cm, 45 ft·lbf)
NOTICE:
Be careful not to damage the teflon ring.
(e) Using SST and a torque wrench, check the valve body as-
sembly rotating torque.
SST 09616−00010
Rotating torque:
0.3 − 0.5 N·m (3 − 5.5 kgf·cm, 2.6 − 4.8 in.·lbf)
HINT:
Hold the worm gear to prevent it from turning.
If rotating torque is not correct, replace the worm gear valve
body assembly.
3. INSTALL POWER PISTON PLUNGER GUIDE, POWER
PISTON PLUNGER, COMPRESSION SPRING AND
POWER PISTON PLUNGER GUIDE NUT
(a) Coat a new O−ring with power steering fluid.
(b) Install the O−ring to the plunger guide nut and install the plunger guide nut with a hexagon wrench (10 mm).
Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)
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SR16T−01
−
STEERING STEERING LINKAGE
SR−47
1996 LAND CRUISER (RM451U)
INSTALLATION
HINT:
When connecting the ball stud to the arm or rod, remove the
grease on the joint surfaces.
1. INSTALL TIE ROD ENDS AND RELAY ROD ENDS
(a) Turn the tie rod ends or relay rod ends equal amounts into
the rod tube. Tie rod assembly should be approximately
1,233 mm (48.54 in.). Relay rod assembly should be
approximately 1,090 mm (42.91 in.).
(b) The remaining length of threads on both tie rod ends or relay rod ends should be equal.
(c) Temporarily tighten the tie rod end or relay rod end clamps.
2. INSTALL TIE ROD ASSEMBLY
(a) Connect the tie rod assembly to the RH and LH knuckle arms.
(b) Torque the 2 nuts. Torque: 91 N·m (925 kgf·cm, 67 ft·lbf)
(c) Install 2 new cotter pins.
(d) After adjusting toe−in, torque the clamp bolts and nuts. Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
3. INSTALL RELAY ROD ASSEMBLY
(a) Connect the relay rod assembly to the knuckle arm.
(b) Torque the nut. Torque: 91 N·m (925 kgf·cm, 67 ft·lbf)
(c) Install a new cotter pin.
(d) Torque the clamp bolts and nuts. Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
4. INSTALL STEERING DAMPER
(a) Secure the damper bracket in a vise.
(b) Connect the damper to the damper bracket.
(c) Torque a new nut. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf)
5. INSTALL STEERING DAMPER WITH STEERING DAMPER BRACKET
(a) Connect the damper with damper bracket to the relay rod
assembly.
(b) Torque a new nut and 2 damper bracket set bolts.
Torque:
Nut: 74 N·m (750 kgf·cm, 54 ft·lbf)
Bolt: 39 N·m (400 kgf·cm, 29 ft·lbf)
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