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−
BODY ELECTRICAL SLIDING ROOF SYSTEM
BE−59
1996 LAND CRUISER (RM451U)
4. INSPECT SLIDING ROOF MOT OR CIRCUIT BREAKER
OPERATION
(a) With the sliding roof in the fully opened position, hold the
sliding roof switch in ”OPEN” position and check that
there is a circuit breaker operation noise within 4 to 40 se-
conds.
(b) With the sliding roof in fully opened position, hold the slid-
ing roof switch in ”CLOSE” position and check that the
sliding roof begins to close within 60 seconds.
If operation is not as specified, replace the motor.
5. INSPECT SLIDING ROOF MOTOR WIRE CIRCUIT
(a) Check that there is continuity between terminals A2 and B2.
(b) Check that there is continuity between terminals A3 and B3.
(c) Check that there is continuity between terminals A6 and B1.
If continuity is not as specified, replace the switch.
6. INSPECT SLIDING ROOF CONTROL RELAY CIRCUIT
Disconnect the connector from the relay and inspect the con-
nector on the wire harness side, as shown in the chart.
Tester connectionConditionSpecified condition
1 − GroundSliding roof control switch position (SLIDE) OFF
or CLOSENo continuity
1 − GroundSliding roof control switch position (SLIDE)
OPENContinuity
2 − GroundSliding roof control switch position (SLIDE) OFF
or OPENNo continuity
2 − GroundSliding roof control switch position (SLIDE)
CLOSEContinuity
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BE−60
−
BODY ELECTRICAL SLIDING ROOF SYSTEM
1996 LAND CRUISER (RM451U) 3 −
Ground
Sliding roof control switch position (TILT) OFF or
DOWNNo continuity
3 − GroundSliding roof control switch position (TILT) UPContinuity
4 − GroundConstantNo continuity
4 − 5Constant*1Continuity
5 − GroundConstantNo continuity
7 − GroundSliding roof control switch position (TILT) OFF or
UPNo continuity
7 − GroundSliding roof control switch position (TILT) DOWNContinuity
8 − GroundNo.1 limit switch position OFF (Sliding roof tilted
up or open approx. 200 mm (7.87 in.))No continuity
8 − GroundNo.1 limit switch position ON (Except for
conditions mentioned above)Continuity
9 − GroundNo.2 limit switch position OFF (Sliding roof
closed)No continuity
9 − GroundNo.2 limit switch position ON (Sliding roof open)Continuity
11 − GroundConstantContinuity
6 − GroundIgnition switch position LOCK or ACC*2No voltage
6 − GroundIgnition switch position ONBattery positive voltage
12 − GroundConstantBattery positive voltage
*1: There is resistance because this circuit is include motor.
*
2: Exceptions: During 60 second period after ignition switch
ON → OFF (ACC) or until driver or passenger door is opened
after ignition switch ON → OFF (ACC).
If circuit is as specified, replace the relay.
If circuit is not as specified, inspect the circuits connected to oth-
er parts.
7. INSPECT POWER MAIN RELAY CONTINUITY (See page BE−46 )
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BO37N−01
BO2455
Cotton
TapePanel
Cover
−
BODY FRONT DOOR
BO−9
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE ARMREST
3. REMOVE ARMREST PANEL BASE UPPER
4. REMOVE COURTESY LIGHT
5. REMOVE LOWER FRAME BRACKET GARNISH
6. REMOVE DOOR TRIM
(a) Remove the 3 screws from the door trim.
(b) Using a screwdriver, remove the clip and remove the trim
by pulling all of the trim up.
(c) Remove the 11 screws and armrest base from the door
trim.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 8 screws and door pocket from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding .
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE DOOR LOCK CONTROL RELAY
11. REMOVE SERVICE HOLE COVER
NOTICE:
Do not block the trim clip sealing with the tape.
12. REMOVE OUTSIDE REAR VIEW MIRROR
13. REMOVE DOOR GLASS RUN
14. REMOVE REAR LOWER FRAME
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BO37W−01
−
BODY BACK DOOR
BO−21
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE UPPER BACK DOOR
(a) Remove the pull handle and pull handle bezel.
(b) Remove the back door trim.
(1) Insert a screwdriver, between the retainers and trim
to pry it loose.
(2) Remove the back door trim.
(c) Remove the door weatherstrip.
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
(d) Remove the weatherstrip upper.
NOTICE:
Do not pull strongly off the weatherstrip as it may tear.
(e) Remove the door inside handle.
(f) Remove the door lock control.
(g) Remove the outside handle.
(h) Remove the door lock cylinder.
(i) Remove the wiper arm.
(j) Remove the wiper motor.
(k) Remove the wiper control relay.
(l) Remove the door lock.
(m) Remove the damper stay.
2. REMOVE LOWER BACK DOOR
(a) Remove the door trim. (1) Insert a screwdriver, between the retainers and
door trim to pry it loose.
(2) Remove the door trim.
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BO385−01
−
BODY REAR WIPER AND WASHER
BO−31
1265
Author: Date:
1996 LAND CRUISER (RM451U)
REAR WIPER AND WASHER
REMOVAL
1. REMOVE PULL HANDLE AND PULL HANDLE BEZEL
2. REMOVE BACK DOOR TRIM
(a) Insert a screwdriver between the retainers and door trim
to pry it loose.
HINT:
Tape the screwdriver tip before use.
(b) Remove the back door trim.
3. REMOVE WIPER ARM, MOTOR AND REAR WIPER CONTROL RELAY
(a) Open the cap.
(b) Remove the nut and wiper arm.
(c) Remove the 5 bolts and motor, then disconnect the con- nector.
(d) Remove the bolts and rear wiper control relay,then dis- connect the connector.
4. ADJUST REAR WASHER NOZZLE
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BO387−01
−
BODY REAR WIPER AND WASHER
BO−33
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WIPER CONTROL RELAY
2. INSTALL WIPER MOTOR
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
3. INSTALL BACK DOOR TRIM
4. INSTALL PULL HANDLE BEZEL
5. INSTALL PULL HANDLE
6. INSTALL REAR WIPER ARM
(a) Install the wiper arm and operate the wipers once and turn
the wiper switch OFF.
(b) Adjust the installation positions of the wiper arm to the positions shown in the illustration.
A: Approx. 40 mm (1.57 in.)
(c) Tighten the nut. Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
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BO4033
−
BODY SLIDING ROOF
BO−65
1996 LAND CRUISER (RM451U)
27. REMOVE DRIVE GEAR ASSEMBLY
(a) Remove the bolt and drive gear control relay, then discon-
nect the connector.
(b) Remove the 2 bolts and bracket.
(c) Remove the 4 bolts and drive gear assembly, then discon-
nect the connector.
28. REMOVE SLIDING ROOF GARNISHES
Using a screwdriver, pry loose the 2 clips and remove the inner
side garnish.
29. REMOVE SLIDING ROOF GLASS
(a) Remove the 6 nuts and shims.
HINT:
Make sure of the number of shims.
(b) Pull the glass upward to remove it.
30. REMOVE DRIP CHANNEL
(a) Remove the 2 screws.
(b) Pull the channel forwards to remove it.
31. REMOVE WIND DEFLECTOR
Remove the 4 screws and wind deflector.
32. REMOVE SLIDING ROOF HOUSING
(a) Disconnect the drain hose.
(b) Remove the 3 nuts, 12 screw and housing.
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BO4047
Point Marks
BO−66
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
33. ADJUST DRIVE RAIL
HINT:
Adjust the drive rail to a closed and tilted down position.
Using a screwdriver, slide the link forward or backward to align
the 2 marks, as shown.
34. ADJUST AND INSTALL DRIVE GEAR ASSEMBLY
(a) Remove the screw and cam plate cover.
(b) Remove the large screw, washers and shims.
(c) Turn the drive shaft by screwdriver to align the housing
and gear point mark, as shown.
(d) Install the cam plate cover with the screw.
(e) Install the drive gear assembly with 4 bolts.
(f) Connect the connector.
35. INSTALL DRIVE GEAR CONTROL RELAY AND BRACKET
(a) Install the bracket with 2 bolts.
(b) Install the drive gear control relay with the bolt, then con-
nect the connector.
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