1996 TOYOTA LAND CRUISER relay

SR2922
Alignment Marks
SR−48
−
STEERING STEERING LINKAGE
1996 LAND CRUISER (RM451U)
6. INSTALL PITMAN ARM
(a) Align the alignment marks on the pitman arm and the
cross shaft, and install the spring washer and set nut.
Torque: 177 N·m (1,800 kgf·cm, 130 ft·lbf)
(b) Connect the pitman arm to the relay rod assembly.
(c) Torque the nut. Torque: 91 N·m (925 kgf·cm, 67 ft·lbf)
(d) Install a new cotter pin.
7. INSTALL ENGINE UNDER COVER
Tighten the 4 bolts.
8. CHECK FRONT WHEEL ALIGNMENT (See page SA−4 )
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SS1EF−02
SS−36
−
SERVICE SPECIFICATIONS BRAKE
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Master cylinder x Piston stopper bolt101007
Master cylinder x Reservoir1.717.515.2 in.·lbf
Master cylinder x Brake booster131309
Brake line union nut1515511
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Bleeder plug1111 08
Front disc brake caliper installation bolt1231,25090
Front disc brake caliper x Flexible hose3031022
Parking brake bellcrank x Backing plate131309
Rear disc brake cliper x Spindle pin8890065
Rear disc brake caliper x Flexible hose3031022
Rear disc brake torque plate x Knuckle1031,05076
LSP & BV bracket x Frame2526019
LSP & BV x LSP & BV bracket131309
LSP & BV spring x LSP & BV bracket1818513
LSP & BV spring x Shackle No. 11818513
LSP & BV shackle lock nut2525018
LSP & BV shackle x Shackle bracket131309
LSP & BV shackle bracket x Rear axle housing1919514
ABS actuator assembly x Body1919514
ABS actuator x Actuator bracket5.45548 in.·lbf
ABS control relay x Actuator bracket131309
Front speed sensor installation bolt1818513
Rear speed sensor installation bolt1818513
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SS1EG−02
−
SERVICE SPECIFICATIONS STEERING
SS−37
160
Author: Date:
1996 LAND CRUISER (RM451U)
STEERING
SERVICE DATA
ON−VEHICLE INSPECTION
Steering wheel freeplay Maximum40 mm (1.57 in.)
Fluid level riseMaximumBelow 5 mm (020 in.)
Fluid pressure at idle speed with valve closed Minimum9,316 kPa (95 kgf/cm2, 1,351 psi)
Steering effort at idle speedMaximum8.3 N·m (85 kgf·cm, 73 in.·lbf)
TILT STEERING COLUMN
Pawl stopper alignment mark 1 or A
2 or B
3 or C
4 or D 5 or E12.65 − 12.75 mm (0.4980 − 0.5020 in.)
12.55 − 12.65 mm (0.4941 − 0.4980 in.)
12.45 − 12.55 mm (0.4902 − 0.4941 in.)
12.35 − 12.45 mm (0.4962 − 0.4902 in.)
12.25 − 12.35 mm (0.4823 − 0.4862 in.)
PS VANE PUMP
Oil clearance between pump shaft and bushing STD
Maximum0.03 − 0.05 mm (0.0012 − 0.0020 in.)
0.07 mm (0.0028 in.)
Vane plate height Minimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.05500 in.)
Vane plate length Minimum14.991 mm (0.59016 in.)
Vane plate and pump rotor groove clearanceMaximum0.033 mm (0.00130 in.)
Vane plate lengthPump rotor mark
None1
2
Cam ring mark
2
3
4
14.995 − 14.997 mm (0.59035 − 0.59043 in.)
14.993 − 14.995 mm (0.59027 − 0.59035 in.)
14.991 − 14.993 mm (0.59020 − 0.59027 in.)
14.995 − 14.997 mm (0.59035 − 0.59043 in.)
14.993 − 14.995 mm (0.59027 − 0.59035 in.)
14.991 − 14.993 mm (0.59020 − 0.59027 in.)
Spring free length STD35 − 37 mm (1.38 − 1.46 in.)
Vane pump rotaing torque Maximum0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf)
PS GEAR
Worm gear valve body ball clearanceMaximum0.15 mm (0.059 in.)
Cross shaft adjusting screw thrust clearance STD0.03 − 0.05 mm (0.0012 − 0.0020 in.)
Worm gear preload0.3 − 0.5 N·m (3 − 5.5 kgf·cm, 2.6 − 4.8 in.·lbf)
Total preload0.74 − 1.08 N·m (7.5 − 11.0 kgf·cm, 6.5 − 9.6 in.·lbf)
STEERING LINKAGE
Tie rod length Approximately1.207 mm (47.51 in.)
Relay rod lengthApproximately1.085 mm (42.72 in.)
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Version 1.11 - 03/16/2010

SS1EH−02
SS−38
−
SERVICE SPECIFICATIONS STEERING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
TILT STEERING COLUMN
Steering wheel set nut3435025
Steering wheel pad set screw (T orx screw)9.09078 in.·lbf
Steering column assembly set nut and bolt2525018
Sliding yoke sub−assembly x Worm gear valve body shaft3435025
Sliding yoke sub −assembly x Intermediate No. 2 shaft3435025
Universal joint x Intermediate No. 2 shaft3435025
Main shaft assembly x Universal joint3435025
Turn signal bracket set bolt4.95043 in.·lbf
Tilt sub lever side pawl set bolt x Nut5.96052 in.·lbf
Tilt lever retainer set nut1515011
Tilt lever assembly set bolt2.93026 in.·lbf
Compression spring set bolt7.88069 in.·lbf
Column hole cover x Lower dust seal5.96052 in.·lbf
Column hole cover x Body131309
Link joint protector set bolt121209
PS VANE PUMP
Pressure feed tube set union bolt5657542
PS vane pump assembly set nut3637027
Suction port union set bolt131309
Vane pump drive gear set nut7475054
Pressure port union6970051
PS GEAR
Pressure tube x Gear housing assembly for use with SST
for use without SST36
44365
45026
33
Return tube x Gear housing assembly for use with SST
for use without SST36
44365
45026
33
Gear housing assembly x Body1421,450105
Pitman arm x Cross shaft1771,800130
Cross shaft adjusting screw set nut4647034
Side cover x Gear housing6162045
Plunger guide nut2020515
Worm gear valve body assembly x Gear housing6162045
Control valve shaft x Sliding york sub −assembly3435025
STEERING LINKAGE
Pitman arm x Cross shaft1771,800130
Pitman arm x Relay rod9192567
Tie rod clamp bolt3737527
Tie rod x Knuckle arm9192567
Relay rod x Steering damper7475054
Steering damper x Steering damper bracket7475054
Steering damper bracket x Body7475054
Relay rod clamp bolt3737527
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Version 1.11 - 03/16/2010

Q02622
Light upGoes off
L
NH
DIFF LOCK
DIFF LOCK
TR0BM−03
Z15367
Relay Side
V01699
V06651
−
TRANSFER MOTOR SHIFT CONTROL SYSTEM
TR−37
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT SHIFT LEVER POSITION
(a) Start the engine, and turn the center diff lock switch to
OFF.
(b) Check that the center diff indicator light comes on when the transfer shift lever shifted to the ”L” position. Check
that the light goes off when the lever is shifted to the ”N”
or ”H” position.
2. INSPECT CENTER DIFF LOCK CONTROL RELAY
(a) Check that there is continuity between the terminals, as shown in the chart.
HINT:
There is a diode between the terminals 6 and 7. If the circuit
shown no continuity, change the positive (+) and negative ( −)
probes and recheck the circuit.
(b) Apply battery positive voltage between the terminals and check that there is continuity between the terminals, as
shown in the chart.
If continuity is not as specified, replace the relay.
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Version 1.11 - 03/16/2010