1996 TOYOTA LAND CRUISER relay

S02978
Battery
FL MAINFL AM2
F7E81
1
EA23
W−R W−R
W
2
22
2 2
2
EFI Main Relay
1 2 3 4
R−Y
Y−R
Y−R
EB1
IH1
22Y R
2
1 4
3
IG Switch 6
11
B−R B−LCircuit
Opening
Relay
Fuse Block R−G
R−W 5
Fuel Pump
Relay
123
1
2
Fuel Pump
Resister
R−B
R−B
ID2
BO1
13
3
36 Fuel Pump W−B
5
BO1
W−B
W−RR−W
IH1
17
E7
E7
E4 3
13
14
MRLYR
FC
FPR B+
E01
E01
ECM
BF
EA2
7
Fusible
LinkFEI
EB
R−G
R−W
R−G
1
BR
R/B No.2
IGN
DI−11 6
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
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Version 1.11 - 03/16/2010

P09401
−
DIAGNOSTICS ENGINE
DI−11 7
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
TOYOTA hand −held tester
1 Connect the TOYOTA hand −held tester and check operation of fuel pump.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand−held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand −held tester
main switch ON.
(d) Use ACTIVE TEST mode to operate the fuel pump.
CHECK:
Check for fuel pressure in the fuel return hose when it is pinched
off.
OK:
There is pressure in the fuel return hose.
HINT:
At this time, you will hear a fuel flowing noise.
OK Go to step 4.
NG
2 Check circuit opening relay (See page SF−56 ).
NG Replace circuit opening relay.
OK
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Version 1.11 - 03/16/2010

A00192
ONFC
(+)
(−)
BE6653
P24684
DI−11 8
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
3 Check voltage between terminal FC of ECM connector and body ground.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminal FC of ECM and body
ground.
OK:
Voltage: 9 − 14 V
OK Go to step 5.
NG
Check for open and short in harness and connector between terminal FC of ECM a\
nd circuit open-
ing relay and fuse block (See page IN−28).
4 Connect the TOYOTA hand−held tester and check operation of fuel pump relay.
PREPARATION:
(a) Connect the TOYOTA hand−held tester to the DLC3.
(b) Start the engine.
(c) Turn TOYOTA hand−held tester main switch ON.
(d) Select the ACTIVE TEST mode on the TOYOTA hand−held tester.
CHECK:
Check operation of fuel pump relay when it is switched ON and OFF by the\
TOYOTA hand −held tester.
OK:
Operating noise can be heard from the relay.
OK Go to step 8.
NG
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A00193
Continuity ContinuityOpen
Open (+) (−) 1
2
3
4
5
6
1
2
3
6
54
P24685
P24686
P24687
FPR
(+)
(−)
−
DIAGNOSTICS ENGINE
DI−11 9
1996 LAND CRUISER (RM451U)
5 Check operation of fuel pump relay.
PREPARATION:
(a) Disconnect fuel pump relay connector.
(b) Remove fuel pump relay.
CHECK:
Check continuity between terminals of fuel pump relay.
OK:
Terminals 3 and 5Continuity
Terminals 2 and 5Open
Terminals 1 and 5Continuity
(Reference value 80 Ω)
CHECK:
(a) Apply battery voltage between terminals 1 and 5.
(b) Measure voltage between terminals 1 and 2.
OK:
Terminals 1 and 2Battery voltage
NG Replace fuel pump relay.
OK
6 Check voltage between terminal FPR of ECM connector and body ground.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Start the engine.
CHECK:
Measure voltage between terminal FPR of ECM and body
ground while racing the engine.
OK:
Time after engine startedVoltage
60 seconds or more0 − 3 V
Less than 60 seconds9 − 14 V
OK Check and replace ECM (See page IN−28 ).
NG
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A00194
HighLowFPR
P22900
P09401
DI−120
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
7 Check for open and short in harness and connector between terminal FPR of
ECM connector and fuel pump relay (See page IN−28).
NG Repair or replace harness or connector.
OK
8 Check operation of fuel pump.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Connect the TOYOTA hand − held tester to the DLC3.
(c) Turn ignition switch ON and TOYOTA hand −held tester
main switch ON.
(d) Use ACTIVE TEST mode to operate the fuel pump.
CHECK:
Check operation of fuel pump, when it is operated by the TOYO-
TA hand− held tester and terminal FPR of ECM is grounded and
is not grounded.
OK:
There is pressure in the inlet hose.
HINT:
At this time, you will hear a fuel flowing noise.
FPR is grounded
(Low speed)FPR is not grounded (High speed)
NGNGGo to step 9
NGOKGo to step 10
OKNG
Repair or replace
harness or connector between fuel pump
relay and fuel pump.
9 Check fuel pump (See page SF−6 ).
NG Repair or replace fuel pump.
OK
Check for open or short in harness and connector between EFI main relay (Mark\
ing: EFI) and cir-
cuit opening relay and fuel pump relay and fuel pump and body ground (See p\
age IN−28).
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Version 1.11 - 03/16/2010

A00195
ONFC
BE6653
P22178
P09401
−
DIAGNOSTICS ENGINE
DI−121
1996 LAND CRUISER (RM451U)
10 Check fuel pump resistor. (See page SF−58).
NG Replace fuel pump resistor.
OK
Check for open and short in harness and connector between fuel pump relay and fuel\
pump resis-
tor and fuel pump (See page IN−28).
OBD II scan tool (excluding TOYOTA hand −held tester)
1 Check fuel pump operation.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
(a) Connect between terminal FC of ECM and body ground.
(b) Check for fuel pressure in the fuel inlet hose when it is pinched off.
OK:
There is pressure in the fuel inlet hose.
HINT:
At this time, you will hear a fuel flowing noise.
OK Go to step 4.
OK
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DI−122
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
2 Check circuit opening relay (See page DI−84 ).
NG Replace circuit opening relay.
OK
3 Check voltage between terminal FC of ECM connector and body ground (See\
step 3 of TOYOTA hand −held tester).
OK Go to step 4.
NG
Check for open and short in harness and connector between terminal FC of ECM a\
nd circuit open-
ing relay and fuse block (See page IN−28).
4 Check operation of fuel pump relay (See step 5 of TOYOTA hand −held tester).
NG Replace fuel pump relay.
OK
5 Check voltage between terminal FPR of ECM connector and body ground (Se\
e step 6 of TOYOTA hand −held tester).
NG Check and replace ECM (See page IN−28 ).
6 Check for open and short in harness and connector between terminal FC of\
ECM
connector and fuel pump relay (See page IN−28).
NG Repair or replace harness or connector.
OK
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Version 1.11 - 03/16/2010

A00196
ONFC
High LowFPR
BE6653
P22901
P09401
−
DIAGNOSTICS ENGINE
DI−123
1996 LAND CRUISER (RM451U)
7 Check operation of fuel pump.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
(a) Connect terminal FC of ECM and body ground.
(b) Check operation of fuel pump when terminal FPR of ECM
is grounded and is not grounded.
OK:
There is pressure in the inlet hose.
HINT:
At this time, you will hear a fuel flowing noise.
FPR is grounded
(Low speed)FPR is not grounded (High speed)
NGNGGo to step 8
NGOKGo to step 9
OKNG
Repair or replace
harness or connecter between fuel pump
relay and fuel pump.
8 Check fuel pump (See page SF−6 ).
NG Repair or replace fuel pump.
OK
Check for open or short in harness and connector between EFI main relay (Mark\
ing: EFI) and cir-
cuit opening relay and fuel pump relay and fuel pump and body ground (See p\
age IN−28).
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010