1996 TOYOTA LAND CRUISER Starter

SS1F0−04
−
SERVICE SPECIFICATIONS STARTING
SS−19
142
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING
SERVICE DATA
Starter (1.4 kW)Rated voltage and output power
No−load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 1.4 kW
90 A or less at 11.5 V
3,000 rpm or less
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
17.6 − 23.5 N (1.79 − 2.41 kgf, 4.0 − 5.3 lbf)
11.8 N (1.20 kgf, 2.7 lbf)
30.0 mm (1.18 in.)
29.0 mm (1.14 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
Starter (2.0 kW)Rated voltage and output power
No− load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 2.0 kW
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 − 27.5 N (2.19 − 2.80 kgf, 4.8 − 6.2 lbf)
12.7 N (1.29 kgf, 2.9 lbf)
35.0 mm (1.38 in.)
34.0 mm (1.34 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
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SS1F1−04
SS−20
−
SERVICE SPECIFICATIONS STARTING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Starter mounting bolt3940029
Starter wire mounting nut8.89078 in.·lbf
Terminal bolt x Terminal C1717312.5
Terminal bolt x Terminal 301717312.5
End cover x Magnetic housing 1.4 kW
2.0 kW2.5
3.625
3722 in.·lbf
32 in.·lbf
End cover x Field frame 1.4 kW
2.0 kW1.5
3.815
4013 in.·lbf
35 in.·lbf
Starter hosing x Magnetic switch 1.4 kW
2.0 kW5.9
9.360
9552 in.·lbf
82 in.·lbf
Field frame x Armature assembly 1.4 kW
2.0 kW5.9
9.360
9552 in.·lbf
82 in.·lbf
Lead wire x Terminal C of starter5.96052 in.·lbf
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SS1E7−01
SS−24
−
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Valve body x Transmission case101007
Oil stainer x Valve body101007
Oil pan7.47565 in.·lbf
Drain plug x Oil pan2020515
Parking lock pawl bracket x Transmission case7.47565 in.·lbf
Front propeller shaft x Front dif ferential7475054
Front propeller shaft x Transfer7475054
Rear propeller shaft x Transfer8890065
Rear propeller shaft x Rear dif ferential8890065
Drive plate x Crankshaft981,00072
Torque converter clutch x Drive plate5555040
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x TWC3940029
Oil cooler pipe3435025
Transmission x Engine7173053
Exhaust pipe clamp1919514
Park/neutral position switch Nut
Bolt6.9 1370
13061 in.·lbf 9
No. 2 vehicle speed sensor5.45548 in.·lbf
Speedometer driven gear sleeve x Locking plate1616012
Starter mounting bolt3940029
Transfer shift lever1818513
Stabilizer bar bracket mounting bolt1818513
Engine under cover mounting bolt2829021
Exhaust pipe No. 1 support bracket x Torque converter clutch housing2424017
Crossmember x Frame6162045
Engine rear mounting x Crossmember7475054
Transmission shift lever assembly x Body5.45548 in.·lbf
Oil cooler mounting bolt1111 58
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ST08A−02
−
STARTING STARTING SYSTEM
ST−1
749
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING SYSTEM
ON−VEHICLE INSPECTION
NOTICE:
Before changing the starter, check these items again:
Connector connection
Accessory installation, e.g.: theft deterrent system
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ST0KO−01
ST−2
−
STARTING STARTER
750
Author: Date:
1996 LAND CRUISER (RM451U)
STARTER
COMPONENTS
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−
STARTING STARTER
ST−3
751
Author: Date:
1996 LAND CRUISER (RM451U)
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Version 1.11 - 03/16/2010

ST0KP−01
ST−4
−
STARTING STARTER
1996 LAND CRUISER (RM451U)
REMOVAL
REMOVE STARTER
(a) Disconnect the starter connector.
(b) Remove the nut, and disconnect the starter wire. Torque: 8.8 N·m (90 kgf·cm, 70 in.·lbf)
(c) Remove the 2 bolts and starter. Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
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ST0KQ−01
P23005
P23006
P08385
P23007
−
STARTING STARTER
ST−5
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
At the time of reassembly, use high−temperature grease to lu-
bricate the bearings, gears, return spring and steel ball when
assembling the starter.
1. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
(b) Remove the 2 through bolts. Torque:
1.4 kW type: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
2.0 kW type: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
(c) Pull out the field frame with the armature from the magnet-
ic switch assembly.
(d) Remove the O−ring.
HINT:
At the time of reassembly, use a new O−ring.
HINT:
At the time of reassembly, align the protrusion of the field frame
with cutout of the magnetic switch.
2. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY AND GEAR
(a) Remove the 2 screws.
Torque:
1.4 kW type: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
2.0 kW type: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
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Version 1.11 - 03/16/2010