1996 TOYOTA LAND CRUISER Starter

ST−14
−
STARTING STARTER
1996 LAND CRUISER (RM451U)
(b) Using SST, tighten the nuts to the specified torque.
SST 09810−38140
Torque: 17 N·m (173 kgf·cm, 12 ft·lbf)
NOTICE:
If the nut is over tightened, it may cause cracks on the in-
side of the insulator.
8. CLEAN CONTACT SURFACES OF CONTACT PLATE AND PLUNGER
Clean the contact surfaces of the remaining contact plate and
plunger with a dry shop rag.
9. REINSTALL MAGNETIC SWITCH END COVER
Install the plunger, new gasket, end cover and lead clamp with
the 3 bolts. Torque:
1.4 kW type: 2.5 N·m (25 kgf·cm, 22 in.·lbf)
2.0 kW type: 3.6 N·m (37 kgf·cm, 32 in.·lbf)
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

ST08G−03
−
STARTING STARTER
ST−15
1996 LAND CRUISER (RM451U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page ST−5).
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

ST08H−03
P23047
Terminal CBattery
Terminal 50
P23049
Disconnect
Battery
P23048
DIsconnect
Battery
P23050
Terminal 30 AmmeterBattery
Terminal 50
ST−16
−
STARTING STARTER
1996 LAND CRUISER (RM451U)
TEST
NOTICE:
These tests must be performed within 3 to 5 seconds to
avoid burning out the coil.
1. DO PULL−IN TEST
(a) Disconnect the field coil lead wire from terminal C.
(b) Connect the battery to the magnetic switch as shown.
Check that the clutch pinion gear moves outward.
2. DO HOLD−IN TEST
With battery connected as above with the clutch pinion gear
out, disconnect the negative ( −) lead from terminal C. Check
that the pinion gear remains out.
3. INSPECT CLUTCH PINION GEAR RETURN
(a) Disconnect the negative ( −) lead from the switch body.
(b) Check that the clutch pinion gear returns inward.
4. DO NO−LOAD PERFORMANCE TEST
(a) Connect the battery and ammeter to the starter as shown.
(b) Check that the starter rotates smoothly and steadily with
the pinion gear moving out. Check that the ammeter
shows the specified current.
Specified current:
1.4 kW type
At 11.5V: 90 A or less
2.0 kW type
At 11.5V: 100 A or less
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

ST0KT−01
−
STARTING STARTER
ST−17
1996 LAND CRUISER (RM451U)
INSTALLATION
Installation is in the reverse order of removal (See page ST−4).
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Brought to you by BirfMark
Version 1.11 - 03/16/2010