1996 TOYOTA LAND CRUISER Front hub

TR0BB−01
Q07134
Front Drive Gear
PieceHigh
Speed Output GearHigh Speed Output
Gear Bushing
Clutch HubHigh and Low
Clutch Sleeve Rear Taper Roller
Bearing
 Snap Ring
Needle Roller Bearing
Thrust Washer
Thrust Washer Rear Side Gear
Straight Pin x 12
Differential Rear Case
Thrust Washer
Pinion
Gear
Pinion Shaft
Front Side Gear
Thrust Washer
Differential Front Case
 Non− reusable part Low Gear
Straight Pin

Snap Ring Front T
aper Roller BearingNeedle Roller Bearing
Pinion Gear
TR−18
−
TRANSFER CENTER DIFFERENTIAL
828
Author: Date:
1996 LAND CRUISER (RM451U)
CENTER DIFFERENTIAL
COMPONENTS
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

TR0BC−01
TF0900
TF0944
Q07101
SST
Q07102
SST
Q07103
SST
−
TRANSFER CENTER DIFFERENTIAL
TR−19
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. INSPECT HIGH SPEED OUTPUT GEAR RADIAL AND
THRUST CLEARANCE
(a) Using a feeler gauge, measure the high speed output gear thrust clearance.
Standard clearance:
0.10−0.25 mm (0.0039 −0.0098 in.)
Maximum clearance:
0.25 mm (0.0098 in.)
(b) Using a dial indicator, measure the high speed output gear radial clearance.
Standard clearance:
0.035−0.091 mm (0.0014 −0.0036 in.)
Maximum clearance:
0.091 mm (0.0036 in.)
2. REMOVE FRONT DRIVE GEAR PIECE
(a) Using a snap ring expander, remove the snap ring.
(b) Using SST and a press, remove the front drive gear piece.
SST 09950−00020, 09950 −60010 (09951−00320)
NOTICE:
Be careful not to drop the center differential assembly.
3. REMOVE FRONT TAPER ROLLER BEARING
Using SST and a press, remove the front taper roller bearing.
SST 09950−00020
4. REMOVE HIGH SPEED OUTPUT GEAR
5. REMOVE NEEDLE ROLLER BEARING
6. REMOVE HIGH AND LOW CLUTCH SLEEVE AS-
SEMBLY
7. REMOVE HIGH SPEED OUTPUT GEAR BUSHING AND CLUTCH HUB
(a) Using SST and a press, remove the high speed output
gear bushing and clutch hub.
SST 09550−00020, 09950 −00030, 09950−60010
(09951 −00320)
(b) Using a magnetic finger, remove the straight pin from the
differential front case.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

TR0BE−01
Z18836
Front Output Shaft
Dust Deflector
 Oil Seal Housing Ball Bearing

Snap Ring Drive Clutch Hub

Snap Ring
 Snap Ring
−
TRANSFER FRONT EXTENSION HOUSING
TR−25
835
Author: Date:
1996 LAND CRUISER (RM451U)
FRONT EXTENSION HOUSING
COMPONENTS
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

TR0BF−01
Q07133
SST
TF0938
TF0940
SST
TR−26
−
TRANSFER FRONT EXTENSION HOUSING
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE DRIVE CLUTCH HUB
(a) Using a snap ring expander, remove the snap ring.
(b) Using SST, remove the drive clutch hub. SST 09950−40010
2. REMOVE FRONT OUTPUT SHAFT
Using a plastic hammer, drive out the front output shaft.
3. REMOVE DUST DEFLECTOR
(a) Using SST and a press, remove the dust deflector. SST 09950−00020
(b) Using a screwdriver and hammer, tap the dust deflector
and remove it from the extension housing.
4. REMOVE OIL SEAL
Using a screwdriver, pry out the oil seal from the front extension
housing.
5. REMOVE BALL BEARING
(a) Using a screwdriver, remove the snap ring.
(b) Using SST and a press, remove the ball bearing. SST 09316−60011 (09316 −00011, 09316−00071)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

Q00542
SSTSST
TF0933
TR−28
−
TRANSFER FRONT EXTENSION HOUSING
1996 LAND CRUISER (RM451U)
4. INSTALL FRONT OUTPUT SHAFT AND DRIVE
CLUTCH HUB
(a) Using SST and a press, install the front output shaft and
drive clutch hub.
SST 09316−20011, 09316 −60011 (09316−00011,
09316 −00041, 09316 −00071)
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
A1.8 (0.0709)
B1.9 (0.0748)
C2.0 (0.0787)
D2.1 (0.0827)
E2.2 (0.0866)
(c) Using a snap ring expander, install a new snap ring.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010