1996 TOYOTA LAND CRUISER service

SS1EZ−01
SS−18
−
SERVICE SPECIFICATIONS IGNITION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Spark plug x Cylinder head2020014
Distributor x Cylinder head1818013
Crankshaft position sensor protector x No. 1 oil pan2020014
Crankshaft position sensor x No. 1 oil pan99078 in.·lbf
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SS1F0−04
−
SERVICE SPECIFICATIONS STARTING
SS−19
142
Author: Date:
1996 LAND CRUISER (RM451U)
STARTING
SERVICE DATA
Starter (1.4 kW)Rated voltage and output power
No−load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 1.4 kW
90 A or less at 11.5 V
3,000 rpm or less
15.5 mm (0.610 in.)
10.0 mm (0.394 in.)
17.6 − 23.5 N (1.79 − 2.41 kgf, 4.0 − 5.3 lbf)
11.8 N (1.20 kgf, 2.7 lbf)
30.0 mm (1.18 in.)
29.0 mm (1.14 in.)
0.6 mm (0.024 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
Starter (2.0 kW)Rated voltage and output power
No− load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Magnetic switch
Contact plate for wear Maximum12 V 2.0 kW
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 − 27.5 N (2.19 − 2.80 kgf, 4.8 − 6.2 lbf)
12.7 N (1.29 kgf, 2.9 lbf)
35.0 mm (1.38 in.)
34.0 mm (1.34 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
0.9 mm (0.035 in.)
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SS1F1−04
SS−20
−
SERVICE SPECIFICATIONS STARTING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Starter mounting bolt3940029
Starter wire mounting nut8.89078 in.·lbf
Terminal bolt x Terminal C1717312.5
Terminal bolt x Terminal 301717312.5
End cover x Magnetic housing 1.4 kW
2.0 kW2.5
3.625
3722 in.·lbf
32 in.·lbf
End cover x Field frame 1.4 kW
2.0 kW1.5
3.815
4013 in.·lbf
35 in.·lbf
Starter hosing x Magnetic switch 1.4 kW
2.0 kW5.9
9.360
9552 in.·lbf
82 in.·lbf
Field frame x Armature assembly 1.4 kW
2.0 kW5.9
9.360
9552 in.·lbf
82 in.·lbf
Lead wire x Terminal C of starter5.96052 in.·lbf
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SS1F2−04
−
SERVICE SPECIFICATIONS CHARGING
SS−21
144
Author: Date:
1996 LAND CRUISER (RM451U)
CHARGING
SERVICE DATA
BatteryVoltage at 20°C (68° F)12.7 − 12.9
Drive beltTension New belt
Used belt400 − 580 N (41.0 − 59.1 kgf, 90.4 − 130.2 lbf)
200 − 390 N (20.4 − 40.0 kgf, 45.0 − 88.2 lbf)
GeneratorRated output
Rotor coil resistance at 20 °C (68° F)
Slip ring diameter STD Minimum
Brush exposed length STD
Minimum12 V 80 A
2.8 − 3.0 Ω
14.2 − 14.4 mm (0.559 − 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage regulatorRegulating voltage at 25°C (77° F)
at 115 °C (239° F)14.0 − 15.1 V
13.5 − 14.3 V
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SS1F3−04
SS−22
−
SERVICE SPECIFICATIONS CHARGING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Bearing retainer x Drive end frame2.62723 in.·lbf
Rectifier end frame x Drive end frame4.54640 in.·lbf
Generator pulley x Rotor11 01,12581
Rectifier x Rectifier holder2.93025 in.·lbf
Rear end cover x Rectifier holder4.44539 in.·lbf
Rectifier plate x Rectifier holder3.83934 in.·lbf
Terminal insulator x Rectifier holder4.14236 in.·lbf
Drive belt adjusting bar x Timing chain cover2121015
Generator x Generator bracket5960043
Drive belt adjusting bar x Generator2121015
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Version 1.11 - 03/16/2010

SS1E6−02
−
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION
SS−23
146
Author: Date:
1996 LAND CRUISER (RM451U)
AUTOMATIC TRANSMISSION
SERVICE DATA
Line pressure (Wheel locked)
Engine idling D position R position
AT stall (Throttle valve fully opened) D position R position
422 − 481 kPa (4.3 − 4.9 kgf/cm2, 61 − 70 psi)
510 − 608 kPa (5.2 − 6.2 kgf/cm2, 74 − 88 psi)
1,285 − 1,530 kPa (13.1 − 15.6 kgf/cm2, 128 − 153 psi)
1,579 − 1,932 kPa (16.1 − 19.7 kgf/cm2, 158 − 193 psi)
Engine stall revolution D and R position1,950 ± 150 rpm
Time lag N → D position
N → R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF) N position650 ± 50 rpm
Throttle cable adjustment (throttle valve fully closed)
Between boot and face and inner cable stopper
0 −1 mm (0 − 0.04 in.)
Torque converter clutch installation distance
Drive plate runout Max.
Torque converter clutch runout Max.More than 15.7 mm (0.618 in.)
0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Shift point
D position
Throttle valve fully opened 1 → 2
2 → 3
3 → O/D
O/D → 3
3 → 2
2 → 1
2 position
Throttle valve fully opened 3 → 2
L position
Throttle valve fully opened 2 → 1
56 − 62 km/h (35 − 39 mph)
103 − 114 km/h (64 − 71 mph)
152 − 163 km/h (94 − 101 mph)
145 − 156 km/h (90 − 97 mph)
95 − 101 km/h (59 − 63 mph)
42 − 47 km/h (26 − 29 mph)
116 − 127 km/h (72 − 79 mph)
56 − 62 km/h (38 − 39 mph)
Lock−up point Throttle valve opening 5 %
D position Lock −up ON
Lock− up OFF
77 − 83 km/h (48 − 52 mph)
68 − 74 km/h (42 − 46 mph)
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SS1E7−01
SS−24
−
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Valve body x Transmission case101007
Oil stainer x Valve body101007
Oil pan7.47565 in.·lbf
Drain plug x Oil pan2020515
Parking lock pawl bracket x Transmission case7.47565 in.·lbf
Front propeller shaft x Front dif ferential7475054
Front propeller shaft x Transfer7475054
Rear propeller shaft x Transfer8890065
Rear propeller shaft x Rear dif ferential8890065
Drive plate x Crankshaft981,00072
Torque converter clutch x Drive plate5555040
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x TWC3940029
Oil cooler pipe3435025
Transmission x Engine7173053
Exhaust pipe clamp1919514
Park/neutral position switch Nut
Bolt6.9 1370
13061 in.·lbf 9
No. 2 vehicle speed sensor5.45548 in.·lbf
Speedometer driven gear sleeve x Locking plate1616012
Starter mounting bolt3940029
Transfer shift lever1818513
Stabilizer bar bracket mounting bolt1818513
Engine under cover mounting bolt2829021
Exhaust pipe No. 1 support bracket x Torque converter clutch housing2424017
Crossmember x Frame6162045
Engine rear mounting x Crossmember7475054
Transmission shift lever assembly x Body5.45548 in.·lbf
Oil cooler mounting bolt1111 58
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Version 1.11 - 03/16/2010

SS1E8−02
−
SERVICE SPECIFICATIONS TRANSFER
SS−25
148
Author: Date:
1996 LAND CRUISER (RM451U)
TRANSFER
SERVICE DATA
Idler gear rear bearing adjusting shim thickness Mark 2
3
4
5
6
7
8
9
10 11
12
130.30 mm (0.0118 in.)
0.45 mm (0.0177 in.)
2.40 mm (0.0945 in.)
2.60 mm (0.1024 in.)
2.80 mm (0.1102 in.)
3.00 mm (0.1181 in.)
3.20 mm (0.1260 in.)
3.40 mm (0.1339 in.)
3.60 mm (0.1417 in.)
3.80 mm (0.1496 in.)
4.00 mm (0.1575 in.)
0.55 mm (0.0216 in.)
Output shaft rear bearing adjusting shim thickness Mark B
C
DEF
G H J
K L
M N0.30 mm (0.0118 in.)
0.45 mm (0.0177 in.)
1.00 mm (0.0394 in.)
1.20 mm (0.0472 in.)
1.40 mm (0.0551 in.)
1.60 mm (0.0630 in.)
1.80 mm (0.0709 in.)
2.00 mm (0.0787 in.)
2.20 mm (0.0866 in.)
2.40 mm (0.0945 in.)
2.60 mm (0.1024 in.)
0.55 mm (0.0216 in.)
Input gear snap ring thickness Mark A
B
C
D E
F
G H J2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
2.50 mm (0.0984 in.)
2.60 mm (0.1024 in.)
2.70 mm (0.1063 in.)
2.80 mm (0.1102 in.)
Input shaft rear ball bearing snap ring thickness Mark A
B
C
D E2.00 mm (0.0787 in.)
2.10 mm (0.0827 in.)
2.20 mm (0.0866 in.)
2.30 mm (0.0906 in.)
2.40 mm (0.0945 in.)
Idler low gear thrust clearance STD
Max.0.125 − 0.275 mm (0.0049 − 0.0108 in.)
0.275 mm (0.0108 in.)
Idler low gear radial clearance STD
Max.0.015 − 0.068 mm (0.0006 − 0.0027 in.)
0.068 mm (0.0027 in.)
High speed output gear thrust clearance STD
Max.0.10 − 0.25 mm (0.0039 − 0.0098 in.)
0.25 mm (0.0098 in.)
High speed output gear radial clearance STD
Max.0.015 − 0.071 mm (0.0006 − 0.0028 in.)
0.071 mm (0.0028 in.)
Center differential backlash Min.0.05 mm (0.0020 in.)
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Version 1.11 - 03/16/2010