1996 TOYOTA LAND CRUISER service

Connector
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
RS−14
−
SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL PAD AND SPIRAL CABLE
1996 LAND CRUISER (RM451U)
2. DEPLOYMENT WHEN DISPOSING OF STEERING
WHEEL PAD ONLY
NOTICE:
When disposing of the steering wheel pad (with air-
bag) only, never use the customers vehicle to deploy
the airbag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the steering wheel pad (See page SR−11).
CAUTION:
When storing the steering wheel pad, keep the upper sur-
face of the pad facing upward.
(b) Remove the connector on the rear surface of the steering
wheel pad from the bracket.
(c) Using a service −purpose wire harness, tie down the
steering wheel pad to the disc wheel.
Wire harness: Stripped wire harness section
1.25 mm
2 or more (0.0019 in2 or more).
HINT:
To calculate the square of the stripped wire harness section:
Square = 3.14 x (Diameter)
2 divided by 4
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the steering wheel pad, it may be snapped
by the shock when the airbag is deployed. This is highly
dangerous. Always use a wire harness for vehicle use
which is at least 1.25 mm
2 (0.0019 in2).
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RS0PB−01
AB0152
SST
−
SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY
RS−25
1996 LAND CRUISER (RM451U)
DISPOSAL
HINT:
When scrapping vehicle equipped with an SRS or disposing of
a front passenger airbag assembly, always first deploy the air-
bag in accordance with the procedure described below. If any
abnormality occurs with the airbag deployment, contact the
SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
When disposing of a front passenger airbag assembly with an
airbag deployed in a collision, follow the same procedure given
in step 1−(e) in ”DISPOSAL”.
CAUTION:
Never dispose of a front passenger airbag assembly
which has an undeployed airbag.
The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out of
doors and where it will not create a nuisance to
nearby residents.
When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool). Perform the op-
eration in a place away from electrical noise.
SST 09082−00700
When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the front passenger air-
bag assembly.
The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling a front
passenger airbag assembly with deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a front passenger airbag
assembly with deployed airbag.
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AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
−
SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY
RS−27
1996 LAND CRUISER (RM451U)
(e) Dispose of the front passenger airbag assembly.
CAUTION:
The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling a front
passenger airbag assembly with deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a front passenger airbag
assembly with deployed airbag.
(1) When scrapping a vehicle, deploy the airbag and scrap the vehicle with the front passenger airbag
assembly still installed.
(2) When moving a vehicle for scrapping which has a front passenger airbag assembly with deployed air-
bag, use gloves and safety glasses.
2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS- SENGER AIRBAG ASSEMBLY ONLY
NOTICE:
When disposing of the front passenger airbag assem-
bly only, never use the customer’s vehicle to deploy
the airbag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the front passenger airbag assembly. (See page RS−22 )
CAUTION:
When removing the front passenger airbag assembly,
work must be started 90 seconds after the ignition
switch is turned to the ”LOCK” position and the nega-
tive (−) terminal cable is disconnected from the bat-
tery.
Store the front passenger airbag assembly with the
airbag deployment side facing upward.
(b) Using a service− purpose wire harness for the vehicle, tie
down the front passenger airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2 or more (0.0019 in.2 or more)
HINT:
To calculate the square of the stripped wire harness section: Square = 3.14 X (Diameter)
2 divided by 4
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SF1EH−02
−
SFI FUEL PUMP
SF−11
1996 LAND CRUISER (RM451U)
REMOVAL
CAUTION:
Do not smoke or work near an open flame when working on
the fuel pump.
1. REMOVE SECOND SEATS
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
2. REMOVE SCUFF PLATE
3. REMOVE SIDE GARNISH
4. REMOVE STEP PLATE
5. DISCONNECT FLOOR MATS
6. REMOVE FLOOR SERVICE HOLE COVER
Remove the 3 screws and service hole cover.
7. DISCONNECT FUEL PIPE AND HOSE FROM FUEL
PUMP BRACKET
CAUTION:
Remove the fuel filter cap to prevent the fuel from flowing
out.
(a) Disconnect the fuel pump and sender gauge connector.
HINT:
At the time of installation, plaese refer to the following items.
Check for fuel leakage.
(b) Remove the union bolt and gaskets, and disconnect the outlet pipe from the pump bracket.
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
(c) Disconnect the return hose from the pump bracket.
8. REMOVE FUEL PUMP BRACKET ASSEMBLY FROM
FUEL TANK
(a) Remove the 8 bolts.
Torque: 3.9 N·m (40 kgf·cm, 35 in.·lbf)
(b) Pull out the pump bracket assembly.
NOTICE:
Do not damage the fuel pump filter.
Be careful that the arm of the sender gauge should
not bent.
(c) Remove the gasket from the pump bracket.
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SF1EG−02
SF−14
−
SFI FUEL PUMP
1996 LAND CRUISER (RM451U)
INSPECTION
1. REMOVE SECOND SEATS
2. REMOVE SCUFF PLATE
3. REMOVE SIDE GARNISH
4. REMOVE STEP PLATE
5. DISCONNECT FLOOR MATS
6. REMOVE FLOOR SERVICE HOLE COVER
Remove the 3 screws and service hole cover.
7. DISCONNECT FUEL PUMP AND SENDER GAUGE CONNECTOR
8. INSPECT FUEL PUMP RESISTANCE
Using an ohmmeter, measure the resistance between the ter-
minals 5 and 6. Resistance: 0.2 − 3.0 Ω at 20°C (68°F)
If the resistance is not as specified, replace the fuel pump.
9. INSPECT FUEL PUMP OPERATION
Connect the positive (+) lead from the battery to terminal 6 of
the connector, and the negative ( −) lead to terminal 5. Check
that the fuel pump operates.
NOTICE:
These tests must be performed quickly (within 10 se-
conds) to prevent the coil from burning out.
Keep the fuel pump as far away from the battery as
possible.
Always perform switching at the battery side.
If operation is not as specified, replace the fuel pump.
10. RECONNECT FUEL PUMP AND SENDER GAUGE CONNECTOR
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−
SFI FUEL PUMP
SF−15
1996 LAND CRUISER (RM451U)
11. REINSTALL FLOOR SERVICE HOLE COVER
Install the service hole cover with the 3 screws.
12. REINSTALL FLOOR MATS
13. REINSTALL STEP PLATE
14. REINSTALL SIDE GARNISH
15. REINSTALL SCUFF PLATE
16. REINSTALL SECOND SEATS
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
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SR164−01
−
STEERING STEERING SYSTEM
SR−1
1052
Author: Date:
1996 LAND CRUISER (RM451U)
STEERING SYSTEM
PRECAUTION
Care must be taken to replace parts properly because they could affect the pe\
rformance
of the steering system and result in a driving hazard.
The LAND CRUISER is equipped with SRS (Supplemental Restraint System) suc\
h as the
driver airbag and front passenger airbag. Failure to carry out service o\
peration in the
correct sequence could cause the SRS to unexpectedly deploy during servicing, possi-
bly leading to a serious accident. Before servicing (including removal or \
installation of
parts, inspection or replacement), be sure to read the precautionary notices \
in the RS
section.
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SS00F−01
V06821
MarkMark
Class
Class
Hexagon head
bolt Bolt
head No.4−
5−
6−
7−
8−
9−
10−
11 − 4T
5T 6T
7T 8T
9T
10T 11 T
No mark
No mark
Hexagon
flange bolt
w/ washer
hexagon bolt 4T
4T
5T
6T
7T
8T
Hexagon
head
bolt
Hexagon
flange bolt w/ washer
hexagon bolt
Hexagon head
bolt
Hexagon head
bolt 2
Protruding
lines
2
Protruding
lines
3
Protruding
lines
4
Protruding
lines Hexagon
flange bolt
w/ washer
hexagon bolt
Hexagon
flange boltw/ washer
hexagon bolt
Hexagon
flange bolt
w/ washer
hexagon bolt
Stud bolt
Welded bolt 4
Protruding
lines
5
Protruding
lines
6
Protruding
lines
No mark
Grooved
9T
10T 11 T
4T
6T
4T
−
SERVICE SPECIFICATIONS STANDARD BOLT
SS−1
124
Author: Date:
1996 LAND CRUISER (RM451U)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH
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