
ELECTRICAL
11
DESCRIPTION AND OPERATION IMMOBILISATION AND ALARM SYSTEM CIRCUIT
DIAGRAM - WITH DDS
1.Anti-theft alarm indicator light (LED)
2.Engine immobilisation warning light
3.Alarm system fuse - 15 amp
4.Alarm sounder relay
5.Under bonnet lighting fuse
6.Alarm sounder (without battery back-up)
7.Alarm system fuse - 5 amp (position 20)
8.Electronic control unit (ECU)
9.Bonnet switch
10.Alarm sounder protection fuse - 20 amp
(position 10)
11.Starter switch
12.Under bonnet ignition fuse
13.Driver's door switch
14.Vehicle horn switch
15.Vehicle horn
16.Passive coil
17.Starter switch relay
18.Front passenger door switch
19.Hazard warning light fuse - 15 amp (position 1)
20.Ultrasonic sensor
21.Interior lamp and horn fuse - 20 amp (position 3)
22.Alarm sounder (with battery back-up)
23.LH direction indicator lamps
24.RH direction indicator lamps
25.Interior lamp
26.Digital diesel shut-off valve (DDS)
27.Rear side doors and rear door switches
28.Diagnostic connector
29.Diagnostic fuse - 7.5 amp
30.Starter solenoid
31.Fuel shut-off solenoid (injection pump)
32.Generator
33.AerialKey to cable colours
B-Black
G-Green
K-Pink
LG-Light Green
N-Brown
O-Orange
P-Purple
R-Red
S-Slate
U-Blue
W-White
Y-Yellow
The last letter of a colour code denotes the tracer
colour

86ELECTRICAL
12
DESCRIPTION AND OPERATION VEHICLE ALARM SYSTEM BUILT-IN TEST
NOTE: The handset should be detached
from the key to allow perimetric testing of
the alarm system. The system will
automatically switch to volumetric testing if the
handset is in close proximity to the starter switch.
The built-in test procedure can be accessed providing
the following conditions exist:
Alarm disarmed.
Ignition 'off'.
Doors unlocked.
Bonnet closed.
With assistance, the test mode can be entered by
completing the following instructions within 5 seconds:
1.Open bonnet.
2.Turn starter switch 'on'.
3.Open driver's door (far enough to activate door
switch).
4.Turn starter switch 'off'.
5.Turn starter switch 'on'.
If the test mode has been correctly accessed, the
alarm sounder/horn will operate briefly and the
anti-theft alarm indicator and direction indicator lamps
will flash.
Perimetric tests
The anti-theft alarm indicator light and direction
indicator lamps will flash when:
1.Door switches are activated.
2.The bonnet is opened.
3.Key switches are activated.Volumetric tests
Press the LH (unlock) button or move the handset
close to the starter switch to disable perimetric testing
and enable volumetric testing. If movement is
detected within the vehicle by the ultrasonic sensor
the anti-theft alarm indicator and direction indicator
lamps will illuminate.
NOTE: Exit the anti-theft alarm built-in test
by turning the starter switch to the 'off'
position.
If the previously described conditions are not achieved
during the built-in test procedure, this would indicate a
fault in the alarm system. Before undertaking detailed
fault diagnosis procedures, first make visual checks of
components such as a faulty door switch or blown
alarm system fuse.

86ELECTRICAL
2
REPAIR BATTERY
Service repair no - 86.15.01
NOTE: If the vehicle is fitted with a battery
backed-up alarm sounder, disconnecting
the vehicle battery will cause the alarm to
sound unless the following procedure is followed:
1.Remove LH front seat cushion.
2.Release retaining clip and remove battery
access cover.
3.Slacken battery negative lead clamp bolt.
4.Turn starter switch 'on'.
5.Turn starter switch 'off' and remove key.
6.Disconnect battery WITHIN 15 SECONDS.
If alarm is accidentally activated, ensure sounder is
connected and silence by turning the starter switch to
position 'II'.Remove
WARNING: During battery removal or
before carrying out any repairs or
maintenance to electrical components
always disconnect negative lead first. If positive
lead is disconnected with negative lead in place,
accidental contact of a wrench to any grounded
metal part could cause a severe spark, possibly
resulting in personal injury. Upon installation of
battery always connect positive lead first.
1.Remove LH front seat cushion.
2.Release retaining clip and remove battery
access cover.
3.Disconnect both battery leads, negative first.
4.Slacken securing nuts and move battery clamp,
with 'J' bolts aside.
5.Remove battery.
NOTE: Coat battery clamps and terminals
with petroleum jelly before refitting.
Refit
6.Position battery and secure with clamp. Ensure
'J' bolts are hooked correctly under retaining
brackets on base of battery box.
7.Reconnect battery leads, positive lead first.
8.Fit battery access cover.
9.Fit seat cushion.

ELECTRICAL
3
REPAIR ELECTRONIC CONTROL UNIT (ECU)
Service repair no - 86.55.85
Remove
1.Remove LH front seat cushion.
2.Release retaining clip and remove battery
access cover.
3.Slacken battery negative lead clamp bolt.
4.Turn starter switch 'on'.
5.Turn starter switch 'off' and remove key.
6.Disconnect battery negative lead.
NOTE: Operation 6 needs to be carried out
within 15 seconds to avoid activating
battery backed-up alarm sounder, if fitted.
7.Remove steering wheel
See STEERING,
Repair, Steering wheel.
8.Remove 4 screws securing instrument panel to
fascia cowl
See INSTRUMENTS, Repair,
Instrument panel.
9.Pull instrument panel away from fascia cowl and
disconnect speedometer cable, multi-plugs,
alarm LED plug lead, heated rear screen lead,
gearbox oil temperature lead and immobiliser
warning light leads.
10.Remove instrument panel.
11.Remove 2 screws securing ECU to fascia cowl
(LH drive shown). On RH drive vehicles ECU is
positioned lower down, on vertical face of fascia
panel.
12.Release ECU from fascia cowl and disconnect
both multi-plugs.
13.Remove ECU.
NOTE: A new ECU must be initialised
using TestBook.
Refit
14.Position ECU at fascia cowl and reconnect both
multi-plugs.
15.Locate ECU on mounting face of fascia cowl and
secure with 2 screws.
16.Position instrument panel to fascia cowl and
reconnect immobiliser warning light leads,
gearbox oil temperature lead, heated rear screen
lead, alarm LED plug lead, multi-plugs and
speedometer cable.
17.Secure instrument panel to fascia cowl with 4
screws
See INSTRUMENTS, Repair,
Instrument panel.
18.Fit steering wheelSee STEERING, Repair,
Steering wheel.
19.Reconnect battery negative lead.
20.Fit battery access cover.
21.Fit LH seat cushion.

86ELECTRICAL
4
REPAIR HANDSET BATTERY
Service repair no - 86.77.13
Remove
1.Unlock vehicle and disarm alarm system.
2.Turn starter switch to position 'II'.
3.Turn starter switch back to position '0' and
remove key.
4.Carefully prise handset apart, starting from
keyring end, using a coin or small screwdriver.
5.Slide battery out from retaining clip.
6.Press and hold one of the handset buttons for at
least five seconds to drain any residual power
from handset.
NOTE: The engine will immobilise five
minutes after key is removed from starter
switch.Refit
7.Fit new battery into handset retaining clip with
positive side uppermost. Finger marks will
adversely affect battery life; if possible, avoid
touching flat surfaces of battery and wipe clean
before fitting.
8.Reassemble two halves of handset.
9.Press RH (Padlock) button at least four times
within range of vehicle to resynchronise handset.
10.Check operation of alarm system.
WARNING: The handset contains delicate
electronic circuits and must be protected
from impact and water damage, high
temperatures and humidity, direct sunlight and
effects of solvents, waxes and abrasive cleaners.
NOTE: New handsets must be be
initialised using TestBook.

ELECTRICAL
5
REPAIR PASSIVE COIL
Service repair no - 86.77.35
Remove
1.Remove LH front seat cushion.
2.Release retaining clip and remove battery
access cover.
3.Slacken battery negative lead clamp bolt.
4.Turn starter switch 'on'.
5.Turn starter switch 'off' and remove key.
6.Disconnect battery negative lead.
NOTE: Operation 6 needs to be carried out
within 15 seconds to avoid activating
battery backed-up alarm sounder, if fitted.
7.Remove steering wheel
See STEERING,
Repair, Steering wheel.
8.Remove 4 screws securing instrument panel to
fascia cowl
See INSTRUMENTS, Repair,
Instrument panel.
9.Pull instrument panel away from fascia and
disconnect speedometer cable, multi-plugs,
alarm LED plug lead, heated rear screen lead,
gearbox oil temperature lead and immobiliser
warning light leads.
10.Remove instrument panel.
11.Remove 7 screws securing upper and lower
halves of nacelle to steering column mounting
bracket
See STEERING, Repair, Steering
column nacelle.
12.Release multi-switch gaiters from both sides of
nacelle.
13.Remove nacelle upper and lower halves from
steering column; collect blanking grommet from
RH side.
14.Disconnect multi-plug and remove passive coil
from starter switch.
Refit
15.Feed passive coil plug lead into fascia cowl area
and reconnect multi-plug .
16.Fit coil on starter switch.
17.Position nacelle upper and lower halves to
steering column mounting bracket and secure
with 7 screws. Do not fully tighten screws at this
stage
See STEERING, Repair, Steering
column nacelle.
18.Check that passive coil is still fitted correctly on
starter switch.
19.Check fit of nacelle at starter switch and steering
column and fully tighten fixing screws.
20.Fit multi-switch gaiters to both sides of nacelle
and check that blanking grommet is located.
21.Position instrument panel to fascia cowl area
and reconnect immobiliser warning light leads,
gearbox oil temperature lead, heated rear screen
lead, alarm LED plug lead, main harness multi-
plugs and speedometer.
22.Secure instrument panel to fascia cowl with 4
screws
See INSTRUMENTS, Repair,
Instrument panel.
23.Fit steering wheelSee STEERING, Repair,
Steering wheel.
24.Reconnect battery negative lead.
25.Fit battery access cover.
26.Fit LH seat cushion.
27.Test immobilisation and alarm system.

86ELECTRICAL
6
REPAIR IMMOBILISATION SPIDER
Service repair no - 86.77.03
Remove
1.Remove LH front seat cushion.
2.Release retaining clip and remove battery
access cover.
3.Slacken battery lead clamp bolts.
4.Turn starter switch 'on'.
5.Turn starter switch 'off' and remove key.
6.Disconnect battery leads.
NOTE: Operation 6 needs to be carried out
within 15 seconds to avoid activating
battery backed-up alarm sounder, if fitted.
7.Remove battery clamp and 'J' bolts.
8.Remove 4 nuts securing immobilisation spider
housing box to fixing studs on front face of
battery box.
9.Remove grommet securing spider harness to
corner face of battery box.
10.Carefully pull harness into battery box, lift spider
housing box and place on front edge of seat
base.
11.Using a suitable sheet to protect inside of
vehicle, grind heads off 6 monobolts securing lid
to spider box housing.
12.Detach lid from housing and disconnect spider
harness plug.
13.Unscrew two nuts and remove immobilisation
spider from lid studs.
NOTE: If spider box lid and/or sealing
gasket is damaged during operation 11 a
new lid will need to be fitted.
NOTE: A new immobilisation spider must
be initialised using TestBook.
Refit
14.Fit immobilisation spider onto lid studs and
secure with retaining nuts.
15.Reconnect harness plug to spider and ensure it
fully 'clicks' home.
16.Position lid and spider assembly into box
housing so that harness plug is furst away from
harness entry.
17.Secure lid to spider box housing with monobolts.
18.Refit harness grommet into spider box, if
disturbed on removal procedures, and ensure
harness covering is fully inserted through
grommet to make water tight seal.
19.Push excess harnes cable through corner face
of battery box and fit grommet.
20.Fit spider housing box to fixing studs and secure
with four nuts.
21.Fit 'J' bolts and clamp to secure battery,
22.Reconnect battery leads.
23.Fit battery access cover.
24.Fit LH seat cushion.
25.Test immobilisation and alarm system.

86ELECTRICAL
8
REPAIR ALARM SOUNDER
Service repair no - 86.55.87
Remove
1.Remove LH front seat cushion.
2.Release retaining clip and remove battery
access cover.
3.Slacken battery negative lead clamp bolt.
4.Turn starter switch 'on'.
5.Turn starter switch 'off' and remove key.
6.Disconnect battery negative lead.
NOTE: Operation 6 needs to be carried out
within 15 seconds to avoid activating
battery backed-up alarm sounder, if fitted.
NOTE: If an alarm sounder without battery
back-up is fitted, it is not necessary to
disconnect battery.
7.Remove 2 nuts securing power steering pump
reservoir mounting bracket to front, LH inside
wing.
8.Move steering pump reservoir aside to gain
access to alarm sounder.
9.Disconnect harness multi-plug from rear of alarm
sounder.
10.Unscrew 2 bolts and remove alarm sounder from
inside wing.
Top illustration - alarm sounderwithbattery
back-up.
Lower illustration - alarm sounderwithout
battery back-up.
NOTE: A new battery backed-up alarm
sounder will not operate until charged by
vehicle generator for approximately three
hours.
Refit
11.Secure alarm sounder to inside wing, tightening
bolts to
10 Nm (7 lbf/ft).
12.Reconnect multi-plug to alarm sounder.
13.Secure power steering pump reservoir to inside
wing, tightening nuts to
10 Nm (7 lbf/ft).
14.Reconnect battery negative lead.
15.Fit battery access cover.
16.Fit LH seat cushion.