Radiator
Engine Coolan t Refillin g an d Bleedin g
'01 model :
CAUTION : Whe n pourin g engin e coolant , b e sur e t o
shu t th e rela y bo x li d an d no t t o le t coolan t spil l o n th e
electrica l part s o r th e paint . I f an y coolan t spills , rins e it
of f immediately .
NOTE:
Perfor m thi s procedur e whe n th e engin e is cool .
Befor e replacin g th e coolant , tur n th e ignitio n O N (II) ,
slowl y tur n th e climat e contro l temperatur e kno b t o
90° , an d tur n of f th e ignition . Thi s wil l allo w th e
coolan t i n th e heate r t o drai n ou t wit h th e res t o f th e
system .
Whe n th e radiato r i s cool , remov e th e radiato r cap .
Loose n th e drai n plug , an d drai n th e coolant .
DRAINPLUG
DRAI N CA P
2. Remov e th e drai n ca p fro m th e coolan t drai n pip e
t o drai n th e block .
3 . Pu t th e drai n ca p bac k i n place , the n reinstal l th e
cli p o n th e drai n ca p securely .
4 . Tighte n th e radiato r drai n plu g securely .
5 . Remove , drai n an d reinstal l th e coolan t reservoir .
Fil l th e tan k t o th e MA X mar k wit h Hond a Al l
Seaso n Antifreeze/Coolan t Typ e 2 .
6 . Remov e th e engine cover (se e pag e 5-3 ). 7
. Loose n th e ai r blee d bol t i n th e thermosta t housing ,
the n pou r Hond a Al l Seaso n Antifreeze/Coolan t
Typ e 2 int o th e radiato r t o th e botto m o f th e fille r
neck . D o no t le t coolan t spil l o n an y electrica l part s
o r th e paint . I f an y coolan t spills , rins e i t of f immedi -
ately .
NOTE :
Alway s us e Hond a Al l Seaso n Antifreeze/Coolan t
Typ e 2 . Usin g a non-Hond a coolan t ca n resul t i n
corrosion , causin g th e coolin g syste m to mal -
functio n o r fail .
Hond a Al l Seaso n Antifreeze/Coolan t Typ e 2 is a
mixtur e o f 50 % antifreez e an d 50 % water . Pre -
mixin g i s no t required .
8 . Tighte n th e blee d bol t a s soo n a s coolan t start s t o
ru n ou t i n a stead y stream .
9 . Wit h th e radiato r cap off, star t th e engin e an d le t i t
ru n unti l warme d u p (radiato r fa n come s o n a t leas t
twice) . Then , i f necessary , ad d mor e genuin e Hond a
Al l Seaso n Antifreeze/Coolan t Typ e 2 to brin g th e
leve l bac k u p t o th e botto m o f th e fille r neck .
10 . Pu t th e radiato r ca p o n tightly , the n ru n th e engin e
agai n an d chec k fo r leaks .
Engin
e Coolan t Refil l Capacit y [Includin g reservoi r
(0.65 (0.6 9 U S qt , 0.5 7 Im p qt))] :
6.1 (6. 4 US qt , 5. 4 Im p qt )
BLEE D BOL T9.8 N- m (1. 0 kgf-m , 7. 2 Ibf-ft )
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Cap Testing
Testing
1. Remove the radiator cap, wet its seal with engine
coolant, then install it on the pressure tester.
RADIATOR
CAP
2. Apply a pressure of 93- 123 kPa (0.95- 1.25 kgf/cm2,
14-18 psi).
3. Check for a drop in pressure.
4. If the pressure drops, replace the cap.
1. Wait until the engine is cool, then carefully remove
the radiator cap and fill the radiator with engine
coolant to the top of the filler neck.
2. Attach the pressure tester to the radiator and apply
a pressure of 93-123 kPa (0.95 - 1.25 kgf/cm2, 14 -
18
psi).
RADIATOR PRESSURE
TESTER
(Commercially available)
3. Inspect for engine coolant leaks and a drop in pres-
sure.
4. Remove the tester and reinstall the radiator cap.
NOTE: Check for engine oil in the coolant and/or
coolant in the engine oil.
RADIATOR PRESSURE TESTER
(Commercially available)
SMALL ADAPTOR
(for 32 mm neck, low profile)
SMALL ADAPTOR
(for 32 mm neck, low profile)ProCarManuals.com
Thermostat
Replacement
NOTE: Use new O-rings when reassembling.
BLEED BOLT
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
ENGINE COOLANT
TEMPERATURE
(ECT) GAUGE
SENDING UNIT
9 N-m (0.9 kgf-m,
7 Ibf-ft)
ENGINE COOLANT
TEMPERATURE
(ECT) SENSOR
18 N-m (1.8 kgf-m, 13 Ibf-ft)
THERMOSTAT
COVER
O-RING
Replace.
THERMOSTAT
Install with pin up.
RUBBER SEAL
Replace.
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)ProCarManuals.com
Inspection
1. Remov e th e timin g bel t (se e pag e 6-8 ).
2 . Tur n th e wate r pum p pulle y counterclockwise .
Chec k tha t i t turn s freely .
BLEED HOL E
3. Chec k fo r sign s o f sea l leakage .
NOTE: A smal l amoun t o f "weeping " fro m th e blee d
hol e is normal .
Replacemen t
1. Remov e th e timin g bel t (se e pag e 6-8 ).
2 . Remov e th e lef t camshaf t pulle y an d bac k cove r
(see pag e 6-24 ).
3 . Remov e th e wate r pump .
NOTE : Inspec t an d clea n th e O-rin g groov e an d
matin g surfac e wit h th e cylinde r block .
O-RIN GReplace .8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
DOWE LPIN
DOWE L PI N
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
4. Instal l th e wate r pum p in th e revers e orde r o f removal .
NOTE:
Keep th e O-rin g in positio n whe n installing .
Clea n u p th e spille d engin e coolant .
WATERPUMP
O-RIN GReplace .
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PCM Data
You can retrieve data from the PCM by connecting the OBD II scan tool or the Honda PGM Tester to the Data Link
Connector (DLC). The items listed in the table below conform to SAE recommended practice. The Honda PGM Tester also
reads data beyond that recommended by SAE so that this data may help you find the causes of intermittent problems.
NOTE:
• The "operating values" listed are approximate and may vary depending on the environment and the individual vehicle.
• Unless noted otherwise, "at idle speed" means idling with the engine completely warmed up, transmission in Park or
neutral, and the A/C and all accessories turned off.
Data
Description
Operating Value
Freeze Data
Diagnostic
Trouble Code
(DTC)
If the PCM detects a problem, it will store it as a code
consisting of one letter and four numbers.
Depending on the problem, an SAE-defined code
(P0xxx)
or a
Honda-defined code
(P1xxx)
will
be
output
to the tester.
If no problem is detected,
there is no output.
YES
Engine Speed
The PCM computes engine speed from the signals sent
from the Crankshaft Position (CKP) sensor.
This data is used for determining the time and amount
of fuel injection.
Nearly the same as
tachometer indication at
idle speed:
650 ± 50 rpm
YES
Vehicle Speed
The PCM converts pulse signals from the Vehicle
Speed Sensor (VSS) into speed data.
Nearly the same as
speedometer indication
YES
Manifold
Absolute
Pressure (MAP)
The absolute pressure created in the intake manifold by
engine load and speed.
With engine stopped:
Nearly the same as atmo-
spheric pressure.
At idle speed:
24 - 37
kPa
(180
-
280
mmHg, 7.1 - 11.0 inHg)
YES
Engine Coolant
Temperature
(ECT)
The ECT sensor converts coolant temperature into
voltage and signals the PCM. The sensor is a thermistor
whose internal resistance changes with coolant
temperature. The PCM uses the voltage signals from
the ECT sensor to determine the amount of injected
fuel.
With cold engine:
Same as ambient temper-
ature and IAT
With engine warmed up:
approx. 158 - 212°F
(70 - 100°C)
YES
Heated Oxygen
Sensor (HO2S)
(Bank 1, Sensor 1)
(Bank 2, Sensor 1)
(Sensor 2)
The HO2S detects the oxygen content in the exhaust
gas and sends voltage signals to the PCM. Based on
these signals, the PCM controls the air/fuel ratio. When
the oxygen content is high (that is, when the ratio is
leaner than the stoichiometric ratio), the voltage signal
is lower. When the oxygen content is low (that is, when
the ratio is richer than the stoichiometric ratio), the
voltage signal is higher.
0.0 -
1.25
V
At idle speed:
about 0.1 - 0.9 V
NOProCarManuals.com
PGM-FI Syste m
System Descriptio n
INPUTSPOWERTRAI N CONTRO L MODUL E (PCM )OUTPUT S
CKP/CYP Senso r
Cruise
Control
Signal ('04)MA P Senso rECT Senso rIAT Senso rTP Senso rEGR Valv e Positio n Senso rLeft Primar y HO2 SRight Primar y HO2 SSecondar y HO2 SVSSBAR O Senso rLeft Knoc k Senso rRight Knoc k Senso rTCS Signals *VSA Signals*1
Spar k Plu g Voltag e Detectio nModule Signa lStarte r Signa lALT F R Signa lAir Conditionin g Signa lTransmissio n Rang e Switc h Signa lBattery Voltag e (IGN.1 )Brake Peda l Positio n Switc h Signa lPSP Switc h Signa lImmobilize r Signa lFTP Senso rCountershaf t Spee d Senso rMainshaf t Spee d Senso r
Idle Ai r Injecto r Timin g an d Duratio n
Other Contro l Function s
Ignition Timin g Contro l
PCM Back-u p Function s
InjectorsPGM-FI Mai n Rela y (Fue l Pump )Fuel Pum p Rela yMILD4 Indicato r Ligh tIAC Valv eA/C Compresso r Clutc h Rela yICMEVA P Caniste r Purg e Valv eLeft Primar y HO2 S Heate rRight Primar y HO2 S Heate rSecondar y HO2 S Heate rEGR Valv e Vacuu m Contro l Valv ePressur e Regulato r Vacuu mControl Solenoi d Valv eIMRC Solenoi d Valv e 1IMR C Solenoi d Valv e 2DL CTorqu e Converte r Clutc h Solenoi dValveShift Solenoi d Valv eA/T Clutc h Pressur e Contro lSolenoid Valv eEVAP Bypas s Solenoi d Valv eEVAP Caniste r Ven t Shu t Valv eEngin e Moun t Contro l Solenoi dValve
PGM-F I Syste m
Th e PGM-F I syste m o n thi s mode l i s a sequentia l multipor t fue l injectio n system .
Injecto r Timin g an d Duratio n
Th e PC M contain s memorie s fo r th e basi c discharg e duration s a t variou s engin e speed s an d manifol d pressures . Th e
basi c discharg e duration , afte r bein g rea d ou t fro m th e memory , i s furthe r modifie d b y signal s sen t fro m variou s sensor s
t o obtai n th e fina l discharg e duration .
Idl e Ai r Contro l
Idl e Ai r Contro l Valv e (IA C Valve )
Whe n th e engin e i s cold , th e A/ C compresso r i s on , th e transmissio n i s i n gear , th e brak e peda l i s depressed , th e powe r
steerin g loa d i s high , o r th e alternato r i s charging , th e PC M control s curren t t o th e IA C Valv e t o maintai n th e correc t idl e
speed .
Ignition Timin g Contro l
• Th e PC M contain s memorie s fo r basi c ignitio n timin g a t variou s engin e speed s an d manifol d ai r flo w rates . Ignitio n
timin g i s als o adjuste d fo r engin e coolan t temperature .
• A knoc k contro l syste m is als o used . Whe n detonatio n i s detecte d b y a knoc k sensor , th e ignitio n timin g is retarded .
Othe r Contro l Function s
1 . Startin g Contro l
Whe n th e engin e is started , th e PC M provide s a ric h mixtur e b y increasin g injecto r duration .
2 . Fue l Pum p Contro l
• Whe n th e ignitio n switc h i s initiall y turne d on , th e PC M supplie s groun d t o th e PGM-F I mai n rela y tha t supplie s cur -
ren t t o th e fue l pum p fo r 2 second s t o pressuriz e th e fue l system .
• Whe n th e engin e is running , th e PC M supplie s groun d to th e PGM-F I mai n rela y tha t supplie s current to th e fue l pump .
• Whe n th e engin e is no t runnin g an d th e ignitio n i s on , th e PC M cut s groun d t o th e PGM-F I mai n rela y whic h cut s
curren t t o th e fue l pump .
*: wit h TC S*1: wit h VS A
Idle Ai r Contro l
Coolant Temperature Gauge ('04)
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PGM-FI Syste m
NOTE: I f th e DTC s liste d belo w ar e store d a t th e sam e tim e a s DT C P1486 , troubleshoo t thos e DTC s first , the n rechec k fo r
P1486 .
P0107 , P0108 , P1128 , P1129 : MA P Senso r
P1106 , P1107 , P1108 : Barometri c Pressur e Circui t
P1259 , P1279 : VTE C syste m
P0401 : EG R Flo w Insufficien t
P1491 : EG R Valv e Lif t Insufficien t
P1498 : EG R Valv e Positio n Senso r Hig h Voltag e
P0116 , P0117 , P0118 : Engin e Coolan t Temperatur e Circui t
P0112, P0113 : Intak e Ai r Temperatur e Circui t
P0335 , P0336 , P1336 , P1337 : Crankshaf t Positio n Senso r 1/ 2
P0300 : Rando m Misfir e
P0301 , P0302 , P0303 , P0304 , P0305 , P0306 : Cylinde r 1 , 2 , 3 , 4 , 5 or 6 Misfir e detected .
P0505 : Idl e Contro l Syste m Malfunctio n
P1508 : Idl e Ai r Contro l Valv e
DT C P148 6 ca n se t occasionall y whe n th e hoo d i s opened .
— Th e MI L ha s bee n reporte d on .
— DT C P148 6 is stored .
1. Tur n th e ignitio n Switc h OFF .2. Chec k th e engin e coolan t
level .
I s th e engin e coolan t leve l low ?
Doe s th e radiato r fa n kee p
running ?
YES
Chec k th e radiato r fa n circuit ,
radiato r fa n switc h circui t an d
th e radiato r fa n switch .
I t the y ar e OK , substitut e th e
PC M an d rechec k (se e pag e 11-42
fo r immobilize r information) .
I f th e symptom/indicatio n goe s
away , replac e th e origina l PCM . Refil
l th e engin e coolant . I f neces -
sary , chec k th e coolin g system .
Tes t th e thermostat .
NO
N
O
YE S
Chec k fo r th e radiato r fo r circuit :
1 . Tur n th e ignitio n switc h O N
(II).2. Chec k th e radiato r fan .
Troubleshootin g
('00 - 0 1 model ) Th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P1486 : Range/Performanc e Proble m in
Thermostat .
Thermostat
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Intake Air System
System Description
The system supplies air for all engine needs. It consists of the intake air pipe. Air Cleaner, intake air duct. Throttle Body,
Idle Air Control (IAC) Valve, idle air control thermal valve, and intake manifold.
A resonator in the intake air pipe provides additional silencing as air is drawn into the system.
IMRC SOLENOID VALVE 2
IMRC
SOLENOID
VALVE 1
IMRC
VACUUM
TANK
From No. 20 ECU
(PCM)
(20 A)
FUSE
(in the under-dash
fuse/relay box)
IMRC
DIAPHRAGM
VALVE 1
VARIOUS
SENSORS
THROTTLE BODY
INTAKE
AIR
DUCT
INTAKE
MANIFOLD
IDLE
ADJUSTING
SCREW
With
TCS
IDLE AIR
CONTROL
THERMAL
VALVE
IAC
VALVE
From PGM-FI
MAIN RELAY
IMRC
DIAPHRAGM
VALVE 2
IMRC
CHECK
VALVE
ENGINE
COOLANTProCarManuals.com