Page 186 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONOVERDRIVE DIRECT CLUTCH -
AT-38
9. REMOVE ONE-WAY CLUTCH FROM OUTER RACE
OVERDRIVE PLANETARY GEAR AND
OVERDRIVE DIRECT CLUTCH INSPECTION
1. INSPECT DISC AND FLANGE
Check to see if the sliding surface of the disc, plate and
flange are worn or burnt. If necessary, replace them.
HINT:
If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.
Before assembling new discs, soak them in ATF for
at least 15 minutes.
2. CHECK OVERDRIVE DIRECT CLUTCH PISTON
(a) Check that the check ball is free by shaking the piston.
(b) Check that the valve does not leak by applying low-pres-
sure compressed air.
3. CHECK OVERDRIVE DIRECT CLUTCH RETURN
SPRING
Check the spring free length together with the spring seat.
Standard free length:
15.8 mm (0.622 in.)
4. CHECK OVERDRIVE DIRECT CLUTCH DRUM BUSH-
INGS
Using a dial indicator, measure the inside diameter of the
clutch drum bushings.
Maximum inside diameter:
27.11 mm (1.0673 in.)
If the inside diameter is greater than the maximum, re-
place the clutch drum.
AT0DQ-04
Page 193 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONOVERDRIVE BRAKE -
AT-45
OVERDRIVE BRAKE INSPECTION
1. INSPECT DISC, PLATE AND FLANGE
Check to see if the sliding surface of the disc, plate and
flange are worn or burnt. If necessary, replace them.
HINT:
If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.
Before assembling new discs, soak them in ATF for
at least 15 minutes.
2. CHECK OVERDRIVE BRAKE PISTON RETURN
SPRING
Check the spring free length together with the spring seat.
Standard free length:
17.23 mm (0.6783 in.)
OVERDRIVE BRAKE ASSEMBLY
1. INSTALL OIL SEAL RINGS
(a) Coat the 2 oil seal rings with ATF.
(b) Install the 2 oil seal rings to the O/D support groove, then
snug them down by squeezing their ends together.
NOTICE: Do not spread the ring ends more than necessary.
HINT: After installing the oil seal rings, check that they ro-
tate smoothly.
2. INSTALL OVERDRIVE BRAKE PISTON
(a) Coat 2 new O-rings with ATF and install them on the O/D
brake piston.
(b) Being careful not to damage the O-rings, press in the
brake piston into the O/D support with both hands.
AT0DU-04
AT0DV-04
Page 197 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONDIRECT CLUTCH -
AT-49
(d) Using a small screwdriver, remove the 2 O-rings from the
piston.
DIRECT CLUTCH INSPECTION
1. CHECK DIRECT CLUTCH PISTON RETURN SPRING
Check the spring free length together with the spring seat.
Standard free length:
23.25 mm (0.9154 in.)
2. CHECK DIRECT CLUTCH PISTON
(a) Check that the check ball is free by shaking the piston.
(b) Check that the valve does not leak by applying low-pres-
sure compressed air.
3. INSPECT DISC, PLATE AND FLANGE
Check to see if the sliding surface of the disc, plate and
flange are worn or burnt. If necessary, replace them.
HINT:
If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.
Before assembling new discs, soak them in ATF for
at least 15 minutes.
4. CHECK DIRECT CLUTCH BUSHING
Using a dial indicator, measure the inside diameter of the
clutch drum bushing.
Maximum inside diameter:
53.97 mm (2.1248 in.)
If the inside diameter is greater than the maximum, re-
place the clutch drum.
AT0DY-04
Page 210 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONSECOND BRAKE -
AT-62
(c) Remove the spring retainer and piston return spring.
3. REMOVE SECOND BRAKE PISTON
(a) Hold the second brake piston with hand apply com-
pressed air to the second brake drum to remove the se-
cond brake piston.
(b) Remove the second brake piston.
HINT: If the piston is at an angle and cannot be removed,
press down on the side jutting out and again apply com-
pressed air, or else wind vinyl tape around the piston end
and remove it with needle nose pliers.
(c) Remove the 2 O-rings from the piston.
SECOND BRAKE INSPECTION
1. INSPECT DISC, PLATE AND FLANGE
Check to see if the sliding surface of the disc, plate and
flange are worn or burnt.
If necessary, replace them.
HINT:
If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.
Before assembling new discs, soak them in ATF for
at least 15 minutes.
2. CHECK PISTON RETURN SPRING
Check the return spring free length together with the
spring test.
Standard free length:
19.64 mm (0.7732 in.)
AT0EA-04
Page 218 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONFIRST AND REVERSE BRAKE -
AT-70
3. REMOVE NO.2 BRAKE PISTON
(a) Hold No.2 brake piston with hand, apply compressed air
to transmission case to remove No.2 brake piston.
HINT: If the piston does not pop out with compressed air,
lift the piston out with needle-nose pliers.
(b) Remove the O-ring from No.2 brake piston.
4. REMOVE REACTION SLEEVE
(a) Using SST, remove the reaction sleeve.
SST 09350-30020 (09350-07080)
(b) Remove the O-ring from the reaction sleeve.
5. REMOVE NO.1 BRAKE PISTON
(a) Using SST, remove the No.1 brake piston.
SST 09350-30020 (09350-07090)
(b) Remove the 2 O-rings from the No.1 piston.
FIRST AND REVERSE BRAKE INSPECTION
1. CHECK DISC, PLATE AND FLANGE
Check to see if the sliding surface of the disc, plate and
flange are worn or burnt. If necessary, replace them.
HINT:
If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.
Before assembling new discs, soak them in ATF for
at least 15 minutes.
2. CHECK PISTON RETURN SPRING
Check the return spring free length together with the
spring seat.
Standard free length:
12.9 mm (0.508 in.)
AT0EJ-04
Page 227 of 2543
A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONUPPER VALVE BODY - A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONUPPER VALVE BODY -
AT-79
VALVE BODY SPRING SPECIFICATIONS
HINT: During reassembly please refer to the spring specifications below to help you to differentiate the
different springs.
MarkName (Color)Free length / Outer diameter
mm (in.)Total No. of coils
(A)Lock-up relay valve (Red)23.42 (0.9220) / 5.86 (0.2307)12.25
(B)Secondary regulator valve (Blue)32.79(1.2909) / 9.4 (0.3700)12.75
(C)C1 Orifice control valve (White)37.13 (1.4618) / 11.14 (0.4316)11.25
(D)C1 Orifice control valve (None)21.50 (0.8465) / 7.76 (0.3055)11.50
(E)C1 Accumulator (Pink)75.26 (2.9623) / 15.02 (0.5193)17.06
(F)2-3 Shift valve (Purple)30.77 (1.2114) / 9.70 (0.3819)10.50
(G)3-4 Shift valve (Purple)30.77 (1.2114) / 9.70 (0.3819)10.50
(H)Reverse control valve (None)25.58 (1.0070) / 8.64 (0.3402)8.75
AT0ES-04
Page 231 of 2543

A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONLOWER VALVE BODY - A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONLOWER VALVE BODY -
AT-83
VALVE BODY SPRINGS SPECIFICATIONS
HINT: During reassembly please refer to the spring specifications below to help you to differentiate the
different springs.
MarkName (Color)Free length / Outer diameter
mm (in.)Total No. of coils
(A)Primary regulator valve (Blue)45.62 (1.7961) / 16.88 (0.6446)9.5
(B)Lock-up control valve (White)18.52 (0.7291) / 5.30 (0.209)12.75
(C)Cut back valve (None)18.80 (0.740) / 7.48 (0.2995)7.50
(D)Solenoid relay valve (None)18.80 (0.740) / 7.48 (0.2995)7.50
(E)Solenoid modulator valve (Yellow)32.13 (1.2650) / 8.00 (0.3150)15.75
(F)Cut off valve (None)20.30 (0.719) / 6.10 (0.240)12.75
(G)Accumulator control valve (White)31.17 (1.2272 / 8.85 (0.3484)12.50
(H)1-2 Shift valve (Purple)30.77 (1.2114) / 9.70 (0.382)10.50
(I)Coast modulator valve (Green)21.83 (0.8594) / 8.00 (0.3150)10.5
(J)
*Coast modulator valve (Blue)
(Light Blue)
(White)26.09 (1.0272) / 8.19 (0.3224)
26.60 (1.0472) / 8.19 (0.3224)
27.11 (1.0673) / 8.19 (0.3224)12.0
12.0
12.0
* One of the 3 types of spring is installed.
AT0EV-04
Page 233 of 2543
A340E (2JZ-GTE) AUTOMATIC TRANSMISSIONLOWER VALVE BODY -
AT-85
VALVE BODY ASSEMBLY
1. INSTALL ASSEMBLED GASKETS ON UPPER VALVE
BODY
Align the assembled gaskets with each bolt hole and
install the screw.
2. PLACE UPPER VALVE BODY WITH GASKETS ON
TOP OF LOWER VALVE BODY
Align each bolt hole and gaskets in the valve body.
3. INSTALL 28 BOLTS TO UPPER VALVE BODY
HINT: Each bolt length (mm, in.) is indicated below.
Torque: 6.5 N´m (65 kgf´cm, 56 in.´lbf)
Bolt length:
Bolt A: 45 mm (1.772 in.)
Bolt B: 35 mm (1.378 in.)
Bolt C: 20 mm (0.787 in.)
4. INSTALL NO.5 SOLENOID VALVE
5. TURN OVER ASSEMBLY INSTALL OIL STRAINER
AND PRESSURE RELIEF VALVE
AT0PV-02