1995 SUBARU LEGACY engine

6) Fill rocker arm’s oil reservoir with engine oil and install
lash adjuster.
CAUTION:
Do not rotate lash adjuster during installation.
Be careful not to scratch the oil seal.
B2M0414
CAUTION:
When removing valve rocker assembly, keep the
assembly soaked in engine oil, or position it with air
bleeding orifice on rocker arm facing upward as
shown. This prevents oil leakage from and air entering
into the hydraulic lash adjuster. Failure to do so may
cause air to enter the hydraulic lash adjuster, causing
loss in performance.
B2M0382B
7) Temporarily and equally tighten bolts
1through
4.Do
not allow knock pin to catch valve rocker assembly.
8) Tighten bolts

5through
8to specified torque.
9) Tighten bolts

1through
4to specified torque.
Tightening torque:
12±1 N⋅m (1.2±0.1 kg-m, 8.7±0.7 ft-lb)
10) Install rocker covers.
Tightening torque:
5±1 N⋅m (0.5±0.1 kg-m, 3.6±0.7 ft-lb)
11) Connect harness connectors, hoses, etc. to their posi-
tions.
14
2-3SERVICE PROCEDURE
2. Hydraulic Lash Adjuster

4. Valve Rocker Assembly
A: REMOVAL
B2M0418A
B2M0382A
1) Disconnect PCV hose and remove rocker cover.
2) Removal of valve rocker assembly
(1) Remove bolts

1through
4in numerical sequence.
CAUTION:
Leave two or three threads of bolt

1engaged to retain
valve rocker assembly.
(2) Equally loosen bolts

5through
8all the way, being
careful that knock pin is not gouged.
B2M0414
(3) Remove valve rocker assembly.
CAUTION:
Locate valve rocker assembly with air vent (on rocker
arm) facing upward or dip it in engine oil after removal.
27
2-3SERVICE PROCEDURE
4. Valve Rocker Assembly

B: DISASSEMBLY
B2M0383A
1) Remove bolts which secure rocker shaft.
2) Extract rocker shaft. Remove valve rocker arms,
springs and shaft supports from rocker shaft.
CAUTION:
Arrange all removed parts in order so that they can
be installed in their original positions.
Locate rocker arms with air vents facing upward.
3) Remove valve lash adjuster from valve rocker.
CAUTION:
Do not remove valve lash adjuster unless it requires
air bleeding or replacement.
If valve lash adjuster is hard to remove by hand, use
pliers. Be careful not to scratch valve lash adjuster.
Dip lash adjuster in engine oil after removal.
28
2-3SERVICE PROCEDURE
4. Valve Rocker Assembly

G2M0131
C: INSPECTION
1. HYDRAULIC LASH ADJUSTER
1) Bleed air from hydraulic lash adjuster as described
below:
(1) While dipping hydraulic lash adjuster in engine oil,
as shown in Figure, push check ball in usinga2mm
(0.08 in) diameter round bar.
(2) With check ball pushed in, manually move plunger
up and down at one second intervals until air bubbles
disappear.
(3) After air bubbles disappear, remove round bar and
quickly push plunger in to ensure it is locked. If plunger
does not lock properly, replace hydraulic lash adjuster.
CAUTION:
Leave hydraulic lash adjuster (after air is bled) in
engine oil until it is ready for installation.
2) Replace hydraulic lash adjuster with a new one if valve
contact surface is scratched.
29
2-3SERVICE PROCEDURE
4. Valve Rocker Assembly

D: ASSEMBLY
B2M0383B
Tightening torque: N⋅m (kg-m, ft-lb)
T: 5±1 (0.5±0.1, 3.6±0.7)
1) After bleeding air from hydraulic lash adjuster, position
hydraulic lash adjuster in valve rocker arm while dipping in
engine oil.
CAUTION:
Fill rocker arm oil reservoir chamber with engine oil.
Install a new hydraulic lash adjuster O-ring, being
careful not to scratch it.
Do not attempt to rotate hydraulic lash adjuster dur-
ing installation.
2) Arrange valve rocker arms, springs and shaft supports
in assembly order and insert valve rocker shaft. Ensure
that cutout portion of rocker shaft faces oil holes

Ain shaft
supports.
CAUTION:
Valve rocker arms, rocker shaft and shaft supports
have identification marks. Ensure parts with same
markings are properly assembled.
3) Install valve rocker shaft securing bolts while aligning
shaft“lock”holes

Bwith bolts.
31
2-3SERVICE PROCEDURE
4. Valve Rocker Assembly

C: INSTALLATION
1. CAMSHAFT LH
B2M0384B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 10 (1.0, 7)
T2: 16 (1.6, 12)
1) Apply a coat of engine oil to camshaft journals and
install camshaft LH.
2) Apply a coat of engine oil or grease to O-ring.
3) Install O-ring to camshaft support.
CAUTION:
Use a new O-ring.
4) Install camshaft support.
G2M0141
5) Apply a coat of grease to oil seal lips and install oil seal
on camshaft support by using ST1 and ST2.
CAUTION:
Use a new oil seal.
ST1 499597000 OIL SEAL GUIDE
ST2 499587100 OIL SEAL INSTALLER
6) Install oil level gauge guide bolt.
36
2-3SERVICE PROCEDURE
5. Camshaft

2. CAMSHAFT RH
B2M0385B
Tightening torque: N⋅m (kg-m, ft-lb)
T: 16 (1.6, 12)
1) Apply a coat of engine oil to camshaft journals and
install camshaft RH.
2) Apply a coat of engine oil or grease to O-ring.
3) Install O-ring to camshaft support.
CAUTION:
Use a new O-ring.
4) Install camshaft support.
G2M0143
5) Install oil seal by using ST1 and ST2.
CAUTION:
Use a new oil seal.
ST1 499597000 OIL SEAL GUIDE
ST2 499587100 OIL SEAL INSTALLER
37
2-3SERVICE PROCEDURE
5. Camshaft

3. RELATED PARTS
1) Install valve rocker assembly.

B2M0418B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 12±1 (1.2±0.1, 8.7±0.7)
2) Install timing belt, camshaft sprockets and related parts.

6. Cylinder Head
A: REMOVAL
1. INTAKE MANIFOLD
1) Release fuel pressure.
2) Drain engine coolant.
3) Remove intake manifold.
4) Remove engine coolant pipe.
38
2-3SERVICE PROCEDURE
5. Camshaft - 6. Cylinder Head