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Contents
Page
40
41
GENERAL
Dimensions 40-1
Lifting equipment 40-2
Towing 40-3
Key to symbols 40-4
Description of parts (exploded view) 40-5
Opening clearances 40-8
Collision fault finding 40-13
Sub-frame dimensions 40-16
Body jig bench 40-18
Special tooling 40-29
LOWER STRUCTURE
Rear floor 41-1
Rear side member 41-5
Rear end cross member 41-7
Front towing ring mounting
reinforcement 41-10
Rear towing ring bracket 41-12
Bearing rear mounting support 41-13
Bearing front mounting support 41-15
Acceleration sensor mounting 41-16
Central floor rear reinforcement 41-18
UPPER FRONT STRUCTURE
Wing 42-1
UPPER SIDE STRUCTURE
Front section of the body side 43-1
Complete sill panel 43-4Page
44 UPPER REAR STRUCTURE
Rear wing panel 44-1
Light support 44-3
End panel 44-9
Lower hinge mounting
reinforcement 44-20
Upper hinge mounting
support 44-23
Lower hinge mounting
support 44-26
Luggage compartment lid stop mounting
support 44-28
NON-SIDE OPENING ELEMENTS
Tailgate 48-1
Luggage compartment lid 48-3Sheet Metal Work
P
S
T
V
W
X
Y
Z
AA
42
A
43
F
HA
F
J
K
L
M
N
48
C
D
Mechanisms and Accessories
50
A
52
A
B GENERAL
Tooling 50-1
NON-SIDE OPENING ELEMENT
MECHANISMS
Luggage compartment lid and rear
screen locks 52-1
Luggage compartment lid exterior handle 52-3
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GENERAL INFORMATION
Description of parts (exploded view)
40
40-7
REMOVABLE COMPONENTS
19Front wing (42-A)
20Tailgate (48-C)
21Luggage compartment lid (48-D)
PRF4023
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NON-SIDE OPENING ELEMENTS
Tailgate
48P
148 NON-SIDE OPENING ELEMENTS
Tailgate
REMOVAL
Remove:
– the third brake light,
– the de-icing connections (B),
– the washer jet and disconnect.
Release:
– wiring harness (A),
– the two upper mounting protectors (C),
– the two hinge nuts (E),
– the balancers by removing the locking clips (D),
– the tailgate (this operation should be carried out be
two people for safety reasons).REFITTING
Before refitting it will be necessary to reseal between
the roof rear cross member and the hinges using
beading mastic.
Stick two strips of masking tape to the edge of the
tailgate, to prevent the paintwork from being scratched
during refitting.
Refit in reverse order to removal.
PRF4802
48-1
C
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NON-SIDE OPENING ELEMENTS
Tailgate
48P
48-2
SETTINGS
The peripheral play is adjusted via the upper
mountings (A).
NOTE: before beginning the sequence of adjustments,
it will be necessary to loosen the striker plate and lock
mountings to prevent the tailgate becoming locked in
the closed position, when checking the peripheral play.Suppression of beading and adjustment of the
stiffness of closure are carried out at lock (G) and
closure striker plate (H).
These adjustments must not influence the peripheral
play previously adjusted.
NOTE: in all cases, you should begin by adjusting the
contact surfaces at the hinges. See section 40 for
peripheral play.
17631S
16831R
16876R
C
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NON-SIDE OPENING ELEMENTS
Luggage compartment lid
48PLuggage compartment lid
INTRODUCTION
The part is delivered by the Parts Department
assembled with:
– the casing (polyester composite),
– the inner metal frame,
– the outer panel (Xénoy).
See Workshop Repair Manual 502 for the repair
methods for plastics.
REMOVAL
with hinges (detailed method below),
without hinges, remove only bolts (A) and (B).
Disconnect the electric supply cable in the left hand
rear wing lining.Remove:
– the luggage compartment lid interior trim (see
section 73-A),
– the emergency spare wheel protector,
– the emergency spare wheel,
– the upper extension on the left hand rear wing panel
(see section 56-A),
– the left hand lower embellisher strip on the luggage
compartment lid (see section 55-H),
– the left hand rear wing extender
(see section 55-D),
– the right hand lower embellisher strip on the luggage
compartment lid (see section 55-H),
– the electric supply cable
(see section 73-A),
– the windscreen wiper arm (see section 56-B),
– the windscreen wiper stop,
– the wiper motor,
– the tailgate closure lock
(see section 52-A),
– the lower tailgate seal,
– the luggage compartment lid handle and lock (see
section 52-A and B),
– the lower balancer,
– the tailgate surround seal,
– the rear floor lining,
– the left hand rear wing interior trim,
– the five mounting bolts (A) on the lower hinge.
PRF4803
17514R
48-3
D