Page 1821 of 2492
52
NON-SIDE OPENING ELEMENT MECHANISMS
Tailgate balancer (D)
Page 1875 of 2492
56
EXTERIOR ACCESSORIES
Tailgate trim (H)
Page 1876 of 2492
56
EXTERIOR ACCESSORIES
Tailgate trim (H)
Page 1913 of 2492
Contents
GENERAL
Dimensions
Engine and equipment
Identification
Using symbols
Key to symbols
Description of parts (exploded)
Opening clearances40-1
40-2
40-2
40-3
40-5
40-6
40-7
LOWER STRUCTURE
41-1
41-2
41-5
41-7
41-8
41-11
41-14Page Page40
41
Sheet metal work
UPPER SIDE STRUCTURE43
AAbsorber support mounting
BRear floor base
CRear floor base support
DRear floor base front stiffener
ERear end pillar lower reinforcement
FRear end cross member assembly
GRear floor unit
43-1 ATop of bodyNON-SIDE OPENING ELEMENTS
48
TOP OF BODY
SIDE OPENING ELEMENTS45
47
45-1
45-6
45-8
45-10 ARoof
BRoof acoustic cross member
CRoof bow
DRoof rear cross member
47-1
48-1 ATailgate ARear door panel UPPER REAR STRUCTURE
44
44-1
44-10
44-12
44-15
44-20
44-21
44-27
44-31 ARear wing panel
BRear lights mounting
CUpper side drip moulding
DRear pillar reinforcement
ERear inner wheel arch
FRear quarter panel lining assembly
GOuter wheel arch
HRear end panel
Page 1919 of 2492
GENERAL
Description of parts (exploded view)
40
PRE4005
290 Roof
* 291 Roof rear cross member
292 Absorber support
293 Rear end panel
294 Lights mounting
295 Tailgate
* 296 Wing panel
* 297 Top of body
* 298 Rear door
* 299 Rear door panel
300 Rear end pillar lower reinforcement
* 301 Rear end cross member
302 Emergency spare wheel mounting sup-
port
303 Rear floor base
* Parts for which repaired areas must be electro zinc plated304 Base support
305 Base stiffener
* 306 Sill panel
* 307 Front pillar
* 308 Body side, front section
309 Rear floor unit
310 Rear pillar reinforcement
* 311 Rear quarter panel lining assembly
312 Inner wheel arch
313 Stretcher extension
314 Roof cross member support
* 315 Wing panel drip moulding
316 Speaker support
317 Roof stiffener
40-6
Page 1933 of 2492
LOWER STRUCTURE
Rear end cross member assembly
PRE4110
41F
INTRODUCTION
The replacement of this part is a complementary
operation to the rear end panel.
The method described only contains descriptions
of joints specific to the part concerned. Joints with
complementary parts are not included.
These are dealt with in their respective section (re-
fer to the contents page).
COMPOSITION OF PART FROM PARTS
DEPARTMENT
Part assembled with:
- striker plate reinforcement,
- central reinforcement.
PARTS CONCERNED (thickness in mm) :
1Rear end cross member 0.8
2Rear end pillar lower reinforcement 1
3Rear floor base 0.8
4Rear floor 0.7
5Tailgate striker plate central
reinforcement 1.2
6Rear floor central reinforcement 0.8
41-11
Page 1971 of 2492
UPPER REAR STRUCTURE
Rear end panel
PRE4422
44H
INTRODUCTION
The replacement of this part is a basic operation
for a rear impact.
The method described only contains descriptions
of joints specific to the part concerned. Joints with
complementary parts are not included.
These are dealt with in their respective section (re-
fer to the contents page).
COMPOSITION OF PART FROM PARTS
DEPARTMENT
Part assembled with rear end panel lower reinfor-
cement.
PARTS CONCERNED (thickness in mm) :
1Rear end panel 1
2Body side lining 0.7
3Lights mounting 0.7
4Rear end pillar lower reinforcement 1
5Rear end cross member 0.8
6Rear end panel inner reinforcement 1
7Tailgate striker plate reinforcement 1.2
8Rear wing panel 1
254h01-15369
or
A
TOK14644-1R1
1
34
44-31
Page 1990 of 2492
NON-SIDE OPENING ELEMENTS
Tailgate
REMOVAL
Remove the trim and disconnect the various wi-
ring harnesses (see sections 52 and 71).
Remove:
- the third stop light,
- the rear screen washer jet pipe,
- the wiring harness,
99386R1
48A
PRE4803
- the headlining plugs using a screwdriver (torx
20).
99621R2
Unclip the tailgate balancers at (A).
Remove the mounting nuts and remove the
hinges (B) (two persons required for this opera-
tion).
NOTE : if the tailgate or the roof is being repla-
ced, retain the height adjustment shims located
under the hinges (B).
To do this, use a cutting tool to destroy the finis-
hing seal around the shims and retain them.
The hinges are welded on the tailgate, so these
shims of thickness 1 mm are used to adjust the
clearance between the roof and the tailgate.
48-1