Page 11 of 2492
DESCRIPTIONPACKAGINGPART NUMBER
1 kg tin
100 g tube
80 ml tube
180 g sachet
Aerosol77 01 421 145
77 01 028 179
77 01 422 307
77 01 366 100
77 01 422 308
LUBRICANTS
LUBRICANTS - CONSUMABLES
Packaging
04
•MOLYKOTE "BR2"
for main bearing journal faces, thrust pad
guide tubes, clutch fork pads, lower suspension
arm bearings, torsion bar splines, steering box,
driveshaft splines.
•
MOLYKOTE "33 Medium"
tubular rear axle rings
anti-roll bar rings.
•
ANTI-SEIZE
(high temperature grease) Turbo etc.
•
"MOBIL CVJ" 825 Black star
or MOBIL EXF57C
for driveshaft joints
•
MULTIPURPOSE LUBRICANT
wheel sensor
• Perfect-seal "LOWAC"
coating fluid for seals.
• Mastic
for sealing exhaust pipe unions.
•
HARDENER KIT
("CAF 4/60 THIXO")
for sealing sides of bearing caps.
• AUTO joint blue
sealing paste.
100 g tube
1.5 kg tin
Kit
100 g tube
45 g tube77 01 417 404
77 01 421 161
77 01 421 080
77 01 396 227
77 01 397 027
MECHANICAL SEALANTS
04-1
Page 22 of 2492

VALUES AND SETTINGS
Belt tension
07
96601R
SPECIAL TOOLING REQUIRED
Mot. 1273 Tool for checking belt tension
A Sensor
B Display
C Connecting lead
D Calibration checking plate
Principle
The sensor, through the adjusting button (1), the
pressure device (2) and the outer lugs (3), applies a
constant force to the belt.
The reaction from the belt is measured using a
test piece (4) fitted with strain gauges.
Any movement on the gauges creates a variation
in their electrical resistance. This variation, once it
has been converted by the device, is displayed on
the display in SEEM units (US).Calibrating the device
The device is set in the factory, however it must be
recalibrated every six months.
Procedure
Resetting zero:
- switch the device on (button E) with the adjus-
ting button (1) fully screwed in,
- if 0 is displayed, do not touch anything,
- if nothing is displayed, check the condition of
the 9 volt battery in the device ,
- if a value other than 0 is displayed, adjust screw
(F) until 0 is displayed.
07-5
Page 23 of 2492

VALUES AND SETTINGS
Belt tension
07
Checking the calibration
Switch the device on (button E).
Position the calibration spring plate (Z) on the sensor as shown on the diagram (checking value engraved to-
wards the top, (A) minimum value, (B) maximum value).
Tighten the adjusting button (1) until it goes "CLICK - CLICK - CLICK".
Check that a value X between the values (A and B) (A ≤ X ≤ B) is displayed.
Note: it may be necessary to perform several preliminary tests in order to obtain the correct value.
If the correct value if still not obtained after several attempts, contact SEEM.
NOTE : each device has its own calibration spring plate and they are not interchangeable.
96602R
1 Adjusting button
A
B
Z Calibration plate
Calibration plate checking value
SEEM
For further information contact your After Sales
Head Office.
GENERAL INSTRUCTIONS:
- Never refit a belt which has been removed, re-
place it.
- Never retighten a belt for which the tension
reading is between the fitting value and the
minimum operating value.
- When checking, if the tension is below the mi-
nimum operating value, replace the belt.
07-6
Page 24 of 2492
VALUES AND SETTINGS
Accessories belt tension
07
GROOVED BELT
Tensioning process
Engine cold (ambient temperature).
Fit the new belt.
Position the sensor of Mot. 1273.
Turn the adjusting button of the sensor until it disengages (three ’’CLICKS’’).
Tension the belt until the recommended fitting value is displayed on Mot. 1273 .
Lock the tensioner, check it, adjust the value.
Turn the crankshaft overthree times.
Check that the tension value is within the fitting tension tolerance, otherwise readjust it.
NOTE :
Never refit a belt which has been removed.
Replace the belt, if the tension is below the minimum operating tension.
Small cuts or cracks do not mean that the belt has to be replaced.
07-7
Page 30 of 2492
VALUES AND SETTINGS
Timing belt tension
07
98708R
E7J and K7M engine Tensioning process
Engine cold (ambient temperature).
Fit the new belt.
Position the sensor of Mot. 1273.
Turn the adjusting button of the sensor until it di-
sengages (three "CLICKS").
Tension the belt until the recommended fitting
value is displayed on Mot. 1273.
Lock the tensioner, check it and adjust the value.
Turn the crankshaft over three times .
Check that the tension value is within the fitting
tension tolerance (± 10%), otherwise readjust it.
NOTE :
Never refit a belt which has been removed.
Replace the belt if the tension is below the mini-
mum operating tension.Belt tension (in SEEM units)
Fitting: 30 S.U
Minimum operating : 26 S.U.
07-13
Page 43 of 2492

Contents
Consumables
Identification
Oil consumption
Oil pressure
Engine - Gearbox
Engine and transmission assembly
Sump10-1
10-1
10-2
10-3
10-4
10-19
10-43
TOP AND FRONT OF ENGINE
Timing belt
Cylinder head gasketPage Page
11
Engine and
peripherals
11-1
11-12 ENGINE AND PERIPHERALS
10FUEL SUPPLY - PUMPS -
PREHEATING
Fuel supply
Fuel cut-out on impact
Fuel gallery
Injectors
Fuel filter
Pump flow
Supply pressure
Diesel equipment
Specifications
Description of the pump
Tightening torques (in daN.m)
Special notes
Idle speed settings
Microswitches
Pump
Pump - timing
Coded solenoid valve
Operating diagram
Pre-post-heating unit
Injector holder - heater plug
Fuel filter
Coolant temperature sensor
Inlet - exhaust manifolds
Pump
Brake assistance vacuum pump
Mechanical power assisted steering
pump13-1
13-3
13-8
13-9
13-10
13-11
13-15
13-16
13-17
13-18
13-20
13-22
13-23
13-27
13-28
13-29
13-30
13-36
13-37
13-39
13-40
13-41
13-4213
FUEL MIXTURE
Specifications
Throttle body
Inlet manifold
Exhaust manifold
Manifolds12-1
12-7
12-15
12-18
12-2012
Page 44 of 2492

Page
COOLING
Specifications
Filling - bleeding
Checking
Radiator
Diagram
Exhaust
General
Catalytic converter
Exhaust pipe assembly
Fuel tank
Fuel tank
Filler neck
Gauge
Pump and sender unit
Engine suspension
Suspended engine mountings
Engine mounting pads19-1
19-2
19-3
19-4
19-6
19-12
19-15
19-16
19-19
19-23
19-25
19-26
19-29
19-32 COOLING - EXHAUST- FUEL TANK -
ENGINE SUSPENSION
1916-1
16-9 STARTING - CHARGING
Alternator
Starter motor
16
IGNITION - INJECTION
IGNITION
Power module
Static ignition
Spark plugs
Injection
General
Location of components
Special notes on semi-sequential
injection
Special notes on sequential injection
Injection fault warning light
Engine immobiliser function
Computer configuration as a
function of the gearbox type
17
14-1
14-9
14-13
14-19
14-21
14-22 ANTIPOLLUTION
Fuel vapour recirculation
Oil vapour rebreathing
Exhaust gas recirculation (EGR)
Catalytic converter
Catalytic converter - oxygen sensor
Test for the presence of lead
14
17-28
17-29
17-32
17-33
17-34
17-36
17-39 IGNITION - INJECTION
(continued)
Injection strategy / automatic
transmission
Injection strategy / air conditioning
Idle speed correction
Idle speed adaptive correction
Richness regulation
Adaptive richness correction
Operating wiring diagram
17
Page
17-1
17-2
17-5
17-6
17-12
17-17
17-19
17-24
17-25
17-26
Contents
Page 50 of 2492
ENGINE AND PERIPHERALS
Engine - Gearbox
10
E7J engine
98714R
- the relay plate and the engine connection unit
connector.
98756R
Remove the pipe from the brake servo.
Disconnect the thermistor and the fan unit feed.
Remove:
- the absolute pressure sensor,
- the ignition module,
- the fuel pipes,
- the earth strap,
- the pipe from the canister solenoid valve,
- the injection computer and secure it to the
engine,
- the starter feed wire from the battery.
Disconnect the injection feed wire located in the
scuttle panel.
98754R
Position the load positioning tool.
Lift the engine to remove the three bolts and the
engine tie-bar mounting.
Remove the engine.
REFITTING
Refitting is the reverse of removal.
Fill the gearbox and the cooling circuit and bleed
the circuit (see section 19).
NOTE: ensure the heat shields are correctly
positioned.
10-6