Page 92 of 2492

ENGINE AND PERIPHERALS
Sump
10
SPECIAL TOOLING REQUIRED
B.Vi. 31-01 Set of punches
Mot. 453-01 Hose clamp pliers
Mot. 1311-06 Tool for removing fuel pipe
T.Av. 476 Ball joint extractor
Wheel bolt 9
Track rod nut 3.5
Shock absorber base bolt 17
Engine tie bar bolt:
- on gearbox 6.5
- on sub-frame 7.5
Right hand engine mounting nut 4.5
Left hand gearbox mounting nut 4.5
Sump bolt 0.7 to 0.9
Oil pump bolt 2.5
Tie bar bolt on gearbox 2.5
Tie bar bolt on engine 5
TIGHTENING TORQUES (in daN.m)
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Remove the expansion bottle and position it
below the level of the upper radiator hose on the
thermostat.
Disconnect the upper radiator hose on the
thermostat and clamp it using tool Mot. 453-01.
98710R
Remove:
- the front wheels,
- the right hand mudguard,
- the catalytic converter (disconnect the oxygen
sensor connector),
- the gearbox control at the gearbox end. K7M engine
steel sump
EQUIPMENT REQUIRED
Engine support tool
(example : DESVIL M300)
10-48
Page 110 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11 E7J - K7M ENGINE
SPECIAL TOOLING REQUIRED
REMOVAL
Put the vehicle on a 2 post lift.
Disconnect the battery.
Remove:
- the timing belt (see section 11, timing belt),
- the air filter,
- the rocker box cover,
- the earth strap,
- the fuel pipes,
- the canister solenoid valve pipe.
Disconnect the throttle body connections.(in daN.m)
TIGHTENING TORQUESor
(in degrees)
Wheel bolt 9
Crankshaft pulley 2 daN.m + 68° ± 6°
Timing tensioner nut 5
98714R3
Release the wiring from the cylinder head.
Remove the upper mounting bolt for the dipstick ,
the brake servo pipes and the absolute pressure
sensor, together with the accelerator cable. Mot. 588 Retaining flange
Mot. 591-02 Index
Mot. 591-04 Angular wrench for angular tightening
Mot. 1273 Tool for checking belt tension
EQUIPMENT REQUIRED
Star socket ST X 12 FACOM for example
11-12
Page 111 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11
Drain the cooling circuit via the lower radiator
hose and the cylinder block via the drain bolt.
92073R1
Remove:
- the thermostat hose,
- the connectors for the sensors,
98711R3
- hoses 4,5,6, and 7,
- the upper alternator mounting,
98745R1
- the exhaust heat shield,
- the exhaust downpipe,
- the cylinder head bolts except bolt (F) which
should be slackened off only (use a 12 star
socket, for example
ST X 12 FACOM ), then
pivot the cylinder head around this bolt,
92106R
E7J - K7M ENGINE
11-13
Page 115 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11 F3R ENGINE
Remove:
- the timing belt (see section 11-Timing belt),
- the spark plug caps.
98899R
98900S
Disconnect:
- the pinking sensor,
- the cylinder reference sensor,
- the absolute pressure sensor and its pipe,
- the idle speed valve,
- the air and coolant sensors,
- the throttle potentiometer,
- the injectors,
- the canister solenoid valve pipe,
- the oil vapour rebreathing pipe,
- the brake servo pipe,
- the accelerator cable,
- the fuel supply and return pipes (gallery end),
- the coolant temperature sensor (9).
Remove:
- the air filter,
- hoses 3, 4, 5, 6, 7, 8,
99222R
11-17
Page 122 of 2492
TOP AND FRONT OF ENGINE
Cylinder head gasket
11F8Q ENGINE
99028R
Diagram for drilling tool Mot. 1159 (diameter 10.5
mm).
Fit the bracket of tool Mot. 1159 under the water
pump.
99310R
98904S
Disconnect:
- the thermostat hoses,
- the connectors for the sensors,- the brake servo pipe,
- the 2 oil vapour rebreathing hoses on the decan-
ter,
- the accelerator cable,
- the preheater plug connector,
- the injection pump connectors,
- the solenoid valve pipes,
- the fuel supply pipe to the diesel fuel filter using
tool Mot. 1311-06
99461R
Remove the cylinder head bolts using the star
socket 55 toolEX 255
FACOM for example.
11-24
Page 126 of 2492

FUEL MIXTURE
Specifications
12
Vehicle GearboxEngine
Type SuffixBore
(mm)Stroke
(mm)Capacity
(cm
3)RatioCatalytic
converterDepollution
standard
BA0E JB1 E7J 764 75.8 77 1 390 9.1/1 C44 EU 96
* For a coolant temperature greater than 80°C and at stable engine speed of 2 500 rpm for
approximately 30 seconds.
** For legislative values, refer to specification for individual country.
*** Compatible with OR 91 unleaded.
Temperature in °C (± 1°) 0 20 40 80 90
Air temperature sensor
Type CTN
Resistance in Ohms7 470
to 11 9703 060
to 4 0451 315
to 1 600--
Coolant temperature sensor
Type CTN
Resistance in Ohms-3 060
to 4 0451 315
to 1 600300 to 370 210 to 270
Engine
Type SuffixTests carried out at idle speed*
Engine
speed
(rpm.)Emission of pollutants **
CO (%) CO
2 (%) HC (ppm) Lambda (λ)Fuel ***
(minimum octane
rating)
E7J 764 750±500.3
maximum14.5
minimum100
maximum0.97<λ<1.03 Unleaded (OR 95)
Engine
Type SuffixComputer Supplier’s No.Homologation
No.RENAULT No.
(G70*)
E7J 764 SIEMENS 35 tracks (FENIX 3) S 111 730 108 B 77 00 864 451 77 00 874 461
12-1
Page 127 of 2492

FUEL MIXTURE
Specifications
12
DESCRIPTION MAKE/TYPE SPECIAL NOTES
ComputerSIEMENS FENIX 335 tracks
Injection Regulated monopoint injection
Ignition Advance laws integral in injection computer
Ignition power module
Pinking sensor
Plugs
EYQUEM FC 52 LS
NGK BCP 5 ESGap: 0.9 mm
Tightening torque: 2.5 to 3 daN.m
Fuel filter Mounted in front of the fuel tank under the vehicle
Fuel pump
WALBROSubmerged in fuel tank
Flow: 50 litres/hour minimum
Pressure: 1.06 bar
Pressure regulator Pressure 1.06 bar (non-adjustable)
Solenoid injector Voltage: 12 V
Resistance : ≈ 2 Ω
Throttle body BOSCH Diameter 36 mm
Idle speed regulation
micromotorNon-adjustable
Integral no load switch
Fuel vapour recirculation
canister
Solenoid valve
CAN 10Voltage: 12 V
Resistance : ≈ 34.5 Ω
Heated oxygen sensor NGK Voltage at 850°C
Rich mixture : > 625 mvolt
Lean mixture: 0 to 80 mvolt
Tightening torque: 4.5 daN.m
Fault finding Throttle potentiometer
Idle speed regulation: 15≤#17≤30
Full load: 192≤#17≤210
Adaptive richness
operation: 112≤#30≤160
Adaptive richness
idle speed: 104≤#31≤160
12-2
Page 128 of 2492

FUEL MIXTURE
Specifications
12
Vehicle GearboxEngine
Type SuffixBore
(mm)Stroke
(mm)Capacity
(cm
3)RatioCatalytic
converterDepollution
standard
BA0F Manual K7M 702 79.5 80.5 1598 9.7/1 C45 EU 96
BA0F
AutomaticK7M 703 79.5 80.5 1598 9.7/1 C45 EU 96
BA0L Manual K7M 720 79.5 80.5 1598 9/1 C45 EU 96
* For a coolant temperature greater than 80°C and at stable engine speed of 2 500 rpm for
approximately 30 seconds.
** For legislative values, refer to specification for individual country.
*** Compatible with OR 91 unleaded.
Temperature in °C (± 1°) 0 20 40 80 90
Air temperature sensor
Type CTN
Resistance in Ohms7 470
to 11 9703 060
to 4 0451 315
to 1 600--
Coolant temperature sensor
Type CTN
Resistance in Ohms-3 060
to 4 0451 315
to 1 600300 to 370 210 to 270
Engine
Type SuffixTests carried out at idle speed*
Engine
speed
(rpm.)Emission of pollutants**
CO (%) CO
2 (%) HC (ppm) Lambda (λ)Fuel ***
(minimum octane
rating)
K7M702
720720±500.3
maximum14.5
minimum100
maximum0.97<λ<1.03 Unleaded (OR 95)
K7M 703 750±500.3
maximum14.5
minimum100
maximum0.97<λ<1.03 Unleaded (OR 95)
Engine
Type SuffixComputer Supplier’s No.Homologation
No. RENAULT No.
(G70*)
K7M 702 SIEMENS 55 tracks (FENIX 5) S 105 300 101 D 77 00 860 319 77 00 863 499
K7M 703 SIEMENS 55 tracks (FENIX 5) S 105 300 201 C 77 00 860 337 77 00 869 818
K7M 720 SIEMENS 55 tracks (FENIX 5) S 105 300 104 B 77 00 864 454 77 00 865 827
12-3