Page 134 of 2492

FUEL MIXTURE
Throttle body
12
E7J engine
INJECTOR
REMOVAL
Remove the air filter.
Remove the air temperature cover (see previous
page).
Remove the injector (6) from its housing.
94539R
REFITTING
Replace the O rings and lubricate them.
Fit the injector and cover so that they are correctly
aligned and mount the assembly.
REMOVING - REFITTING THE FUEL PRESSURE
REGULATOR
The fuel pressure regulator cannot be adjusted if
it is faulty. The upper section of the throttle body
must be renewed.
IDLE SPEED REGULATION MOTOR
REMOVAL
Remove the air filter.
The motor may be removed without having to
remove the throttle body. Access to the bolts is
made easier however by removing the mounting
bolts for the throttle body and releasing it
without disconnecting the fuel pipes.
Disconnect the motor connector.
Remove the mounting bolts and remove the
motor.
REFITTING
No adjustment may be made. However, ignition
on, if the low load switch bargraph on the XR25 is
not illuminated, fit a shim between the throttle
stop and the micromotor to obtain the no load
switch position.
Turn the ignition on then off; the micromotor
should position itself in the cold start position.
Repeat the operation without the shim, then
check the position of the throttle, ignition on,
engine not running, using the XR25 and #17.
94540S
12-9
Page 135 of 2492
FUEL MIXTURE
Throttle body
12
E7J engine
THROTTLE POTENTIOMETER
The throttle potentiometer is set in the factory
and cannot be repaired.
If there is a fault, renew the throttle body section.
REMOVAL
Remove the air filter and the complete
monopoint throttle body assembly (see previous
pages).
Remove the upper section of the throttle body
and the idle speed regulation motor.
94538S
REFITTING
Renew the seals.
Refit the throttle body peripherals.
Check:
- the connectors are correctly connected,
- on the
XR25 :
•the bargraphs are present for :
- low load,
- full load.
•the throttle position using the XR25 and
#17.
Refit the air filter.
12-10
Page 136 of 2492
FUEL MIXTURE
Throttle body
12
K7M engine
Throttle body mounting bolt
on inlet manifold 2
TIGHTENING TORQUES (in daN.m)
REMOVAL
Remove the acoustic tie bar.
Disconnect:
- the air temperature sensor (1),
- the oil vapour rebreathing pipe (2) on the
rocker box cover.
Slacken the clips (3) mounting the air sleeve (4) to
the air filter and the throttle body, then remove
the sleeve.
99359R
Disconnect :
- the accelerator cable (5),
- the throttle position potentiometer connector
(6),
- the idle speed regulation stepping motor
connector (7).
99357R
Remove the four bolts mounting the throttle
body and remove the throttle body.
99358-1R
12-11
Page 137 of 2492
FUEL MIXTURE
Throttle body
12
K7M engine
To make the operation easier, remove the throttle
body to remove the potentiometer and the idle
speed regulation stepping motor.
99363S
The throttle position potentiometer is not
adjustable.
REFITTING
Renew the seal between the throttle body and
the manifold.
The remaining refitting operations are the reverse
of removal.
12-12
Page 138 of 2492
99239R
FUEL MIXTURE
Throttle body
12
Disconnect :
- the accelerator cable (4),
- the oil vapour rebreathing pipe (5),
- the two water hoses (6) which heat the
throttle body after clamping them using tool
Mot. 453-01.
Remove the four mounting bolts for the throttle
body and remove it.
Remove the heat shield between the throttle
body and the manifold. Throttle body mounting bolt
on inlet manifold 2
Throttle potentiometer mounting bolt 0.2
TIGHTENING TORQUES (in daN.m)
REMOVAL
Disconnect the battery.
Remove the three bolts mounting the unit to the
air filter.
99213R
Disconnect:
- the air temperature sensor (1),
- the throttle position potentiometer (8).
Slacken the clip mounting the air sleeve (2) to the
throttle body.
99238R
F3R engine
Remove the air filter and the air sleeve.
12-13
Page 139 of 2492
FUEL MIXTURE
Throttle body
12
NOTE : the throttle position potentiometer (7)
may only be removed after removing the throttle
body (non-adjustable).
99223R
REFITTING
Remove the seals bonded on the heat shield for
the throttle body and renew them (it is not
necessary to bond them into position again).
Refitting is then the reverse of removal. F3R engine
12-14
Page 140 of 2492
FUEL MIXTURE
Inlet manifold
12
E7J engine
Manifold nuts 2.5
TIGHTENING TORQUES (in daN.m)
REMOVAL
To remove the manifold, the throttle body must
be removed (see previous pages).
There are no special notes for removal.
The inlet manifold is fitted with an electrical
heater (2) with a PTC type resistance (positive
temperature coefficient).
This is mounted in the inlet manifold, opposite
the throttle, and is secured by a circlip.
The heater is fed via a relay by the computer up to
a coolant temperature of 68°C.
If the coolant temperature sensor is faulty, the
heater is permanently fed.
PRM1202
1Retaining circlip.
2 Electrical heater.
3Seal.
REFITTING
When refitting, replace the manifold gasket and
bleed the cooling circuit.
12-15
Page 141 of 2492
FUEL MIXTURE
Inlet manifold
12
K7M engine
EGR solenoid valve mounting bolt 1
Inlet manifold bolt and nut 2.5
EGR steel pipe bolt 1
TIGHTENING TORQUES (in daN.m)
NOTE : the fuel gallery must be removed
beforehand (refer to section 13 "Fuel gallery").
REMOVAL
Disconnect the air temperature sensor (1).
Slacken the two clips (2) mounting the air sleeve
to the throttle body and the air filter and remove
the sleeve.
99359R1
99357R
K7M 703 engine
From the EGR solenoid valve, disconnect (8) :
- the hose (9) going to the manifold,
- the electrical connector (10).
Remove the 2 bolts mounting the solenoid valve
(8), then remove the valve.
99358R
Disconnect:
- the accelerator cable (5),
- the throttle position potentiometer connector
(6),
- the idle speed regulation stepping motor
connector (7).
12-16