Page 1504 of 1701
ENGINEMAINTENANCE
Checking DriveBelts(Cont'd)
FOR GA14DE ENGINE
L
Idler pulley
Crankshaft
pulley
Withoutpowersteering
Idler
pulley locknut __
~ 25•32 (2.6 •3.3, 19-24)
)~'\c, ~ Crankshaft
'~~UlleY
~ ~\ Idlerpulley
Loosen
/
~
.
~~- - Withpower steering
SMA357CB
1. Inspect forcracks, fraying, wearoroil adhesion. If
necessary, replacewithanew one.
2. Inspect drivebeltdeflections bypushing onthe belt midway
between pulleys.
Adjust ifbelt deflections exceedthelimit.
Belt deflection:
Unit:mm(in)
Used beltdeflection
Deflectionofnew
Limit Deflection
alter
belt
adjustment
Alternator
With power steer-
11(0.43)
ing 7-9
6-8
Without power (0.28
-0.35)
(0.24-0.31)
steering 10
(0.39)
Air conditioner com-
9.5(0.374) 6
-8
5-7
pressor (0.24-0.31)
(0.20-0.28)
Power steering oil
7.5(0.295) 4-6
3-5
pump (0.16-0.24)
(0.12-0.20)
Applied pushing force
98N(10 kg, 22Ib)
Inspect drivebeltdeflections whenengine iscold.
MA-18
Page 1514 of 1701

ENGINEMAINTENANCE
Checking DriveBelts
Crankshaft
pulley
With airconditioner Compressor Crankshaft
pulley
Without airconditioner
A:
N.m (kg-m, ft-Ib)
" :Check point
SMA808C
Used beltdeflection
Drive belts Deflection
Deflection
of
Limit afteradjust- new
belt
ment
Alternator
With airconditioner com-11.5
-12.5
6.5-7.5
7 -8
pressor (0.453
-
(0.28-0.31) (0.256
-
0.492) 0.295)
Without airconditioner
12-13
8-9
7-8
compressor (0.47-0.51)
(0.31-0.35)
(0.28-0.31)
6-7 4-53.5
-4.5
Power steering oilpump
(0.24-0.28)
(0.16-0.20) (0.138
-
0.177)
Applied pushing force
98N(10 kg,22Ib)
Unit:
mm(in)
1.
Inspect forcracks, fraying, wearoroil adhesion. If
necessary, replacewithanew one.
2. Inspect drivebeltdeflections bypushing onthe belt midway
between pulleys.
Adjust ifbelt deflections exceedthelimit.
Belt deflection:
Inspect drivebeltdeflections whenengine iscold.
SMA328C
Alternator
pulley
r
Crankshaft
/ pulley
Alternator
drive belt
<;:J
Engine
front
o
Engine
front
Altemetor
drivebeltfitting piece
(Modell withoutelrconditioner)
Alternator drivebelt
Set abelt inboth crankshaft
and alternator pulleysshown
in the figure.
MA-28
Page 1524 of 1701

ENGINEMAINTENANCE
Air conditioner
compressor
SMA442C
AMA054 Manifold
NutCheck
1. Remove exhaustmanifold cover.
2. Tighten manifold boltsandnuts tothe specified torque.
Refer to"SERVICE DATAANDSPECIFICATIONS (SOS)".
3. Install exhaust manifold cover.
Checking DriveBelt
WARNING:
Inspect drivebeltdeflections whenengine iscold. When engine
is hot, check deflections atleast 30minutes afterengine has
been switched off.
1. Inspect beltsforcracks, fraying, wearoroil adhesion. If
necessary, replacewithnewones.
2. Inspect drivebeltdeflections bypushing onthe belt midway
between pulleys.
3. Adjust belt
deflection
if
it
exceeds thelimit.
Belt deflection:
Unit:mm(in)
Used beltdeflection
Deflectionofnew
Limit Deflection
after
belt
adjustment
Alternator 14(0.55) 11
-13 9-11
(0.43 -051) (0.35-0.43)
Air conditioner
14(0.55) 11
-13
9-11
compressor (0.43-051) (0.35-0.43)
Power steering oil
8(0.31) 5-7 (0.20 -0.28) 4-6 (0.16 -0.24)
pump
Water pump
without power
-
8(0.31) 6(0.24)
steering
Applied pushing
98N(10 kg,22Ib)
force
Inspect drivebeltdeflections whenengine iscold.
Changing EngineCoolant
WARNING:
To avoid thedanger ofbeing scalded, neverattempt tochange
the coolant whentheengine ishot.
1. Set heater "TEMP" controldialtothe max. "HOT" position.
• Make surethatairconditioner switchis"OFF".
MA-38
Page 1539 of 1701

SERVICEDATAANDSPECIFICATIONS (SOS)
Engine Maintenance
Engine oilcapacity (Refillcapacity)
Unit:
r
(Imp qt)
INSPECTION
ANDADJUSTMENT
Drive beltdeflection
GA14DE engineexceptforEurope
Unit:mm(in)
With
oilfilter change
Without oilfilter change
3.2
(2-7/8)
2.8
(2-1/2)
•
Used beltdeflection
Deflection Deflection
of
Limit afteradjust- new
belt
ment
Alternator With air
6-7 55-6.5
conditioner 10(0.39)
(0.24-0.28)
(0.217-0.256)
compressor
Without air
7-9 6-8
conditioner 11(0.43)
(0.28-0.35) (0.24-0.31)
compressor
Power steering
7.5(0.295) 4
-6
3-5
oil pump
(0.16-0.24) (0.12-0.20)
Applied pushing
98N(10 kg, 22Ib)
force
GA14DE engineforEurope
Unit:mm(in)
Used beltdeflection
Deflection Deflection
of
Limit afteradjust- new
belt
ment
Alternator
With power
11(0.43)
steering
7-9
6-8
Without (0.28-0.35) (0.24-0.31)
power steer- 10(0.39)
ing
Air conditioner
9.5(0.374) 6
-8 5
-7
compressor (0.24
-0.31) (0.20-0.28)
Power steering
75(0.295) 4
-6 3-5
oil pump (0.16
-0.24)
(0.12-0.20)
Applied pushing
98N(10 kg,22Ib)
force
Coolant
capacity (Refillcapacity)
With reservoir tank
Unit:((Imp qt)
With heater Without
heater
M/T
5.9(5-1/4) 5.6(4-7/8)
A/T 6.4(5-5/8) 6.1(5-3/8)
Spark plug
GA16DE
&
GA14DE
GA16DE
&
GA15DE
engine forEurope engineexceptfor
and Israel EuropeandIsrael
Type Standard BKR5EBKR5E-11
Cold BKR6E,
BKR7E BKR6E-11,
BKR7E-11
Plug gap mm
(in) 0.8
-0.9 1.0
-
1.1
(0.031 -0.035) (0.039-0.043)
MA-53
Page 1540 of 1701
SERVICEDATAANDSPECIFICATIONS (SOS)
INSPECTION ANDADJUSTMENT
Drive beltdeflection Engine
Maintenance
Engine oilcapacity (Refillcapacity)
Unit:
f
(Imp qt)
Unit:
f
(Imp qt)
Spark plug(Platinum-tipped type)
Coolant
capacity (Refillcapacity)
With reservoir tank
Withheater Withoutheater
MIT
6.1(5-3/8)
5.8(5-1/8)
AIT
6.6(5-718) 6.3(5-1/2)
Reservoir tank
07(5/8)
3.4
(3)
3.2 (2-7/8)
With
oilfilter change
Without oilfilter change
Unit:
mm(in)
Used beltdeflection
Deflection Deflection
of
Limit afteradjust- new
belt
ment
Alternator With aircon-
11.5-12.5 7-8 6.5-7.5
ditioner com-
(0.453-0.492) (0.28
-0.31) (0.256-0.295)
pressor
Without air
12-13 8-9 7-8
conditioner
(0.47-0.51) (0.31-0.35) (0.28-0.31)
compressor
Power steering 6-7 4-5 3.5-4.5
oil pump (0.24-0.28) (0.16-0.20) (0.138-0.177)
Applied pushing
98N(10 kg,22Ib)
force
Make
Type
Standard
Alternative NGK
PFR58-11
PFR68-11 PFR78-11
MA-54
Page 1541 of 1701

SERVICEDATAANDSPECIFICATIONS (50S)
Used beltdeflection
Deflection Deflection
of
Limit afteradjust- new
belt
ment
Alternator 14(055) 11
-13 9-11
(0.43 -0.51)
(0.35-0.43)
Air conditioner
14(0.55) 11
-13
9-11
compressor (0.43
-0.51)
(0.35-0.43)
Power steer-
8(0.31) 5
-7
4-6
ing oilpump (0.20-0.28)
(0.16-0.24)
Water pump
without power
-
8
(0.31) 6(0.24)
steering
Applied push-
98N(10 kg, 22Ib)
ing force
Coolant capacity (Refillcapacity)
INSPECTION
ANDADJUSTMENT
Drive beltdeflection
Unit:kPa(bar, kg/cm', psi)
12,749 (127.5, 130,1,849)
Without
oilfilter
With oilfilter
Injection pressure
Injection
nozzle
Idle speed
Unit:rpm
Standard
M/T
700
'go
800'
': Air conditioner "ON"
TIGHTENING TORQUE
Unit N'mkg-m
ft-Ib in-Ib
Manifold nuts
&
18-22
1.8-2.2
bolts 13
-16
Rocker cover
2-4
0.2-0.4 1.4-2.9 17-35
screw
Alternator, power
steering mounting 62-75
6.3-76 46
-55
bolt
Alternator, power
steering adjuster 16
-21
1.6-2.1
12-15
lock bolt
Cylinder block
54-74
5.5-7.5 40
-54
drain plug
Engine oilpan
29-39 3.0-4.0 22-29
drain plug
Injector (Tohead)
59-69 6.0-7.0 43-51
Spill tube 39-49
4.0-5.0 29-36
Delivery tube 22-25 2.2-2.5
16-18
Engine
Maintenance
Engine oilcapacity (Refillcapacity)
Unit:[(Imp qt)•
46 (4)
51 (4--1/2)
Unit:
mm(in)
Unit:
f
(Imp qt)
5.2 (4-5/8)
49 (4-3/8)
0.7 (5/8)
Unit: kPa(bar, kg/cm', psi)
78 -98
(0.78 -0.98, 08-1.0, 11-14)
59 -98
(0.59 -0.98, 06-10, 9-14)
157 (1.57, 1.6,23)
Standard
Limit
With
heater
Without heater
Reservoir tank
Radiator caprelief pressure
Radiator testingpressure
Cooling
systemcheck
MA-55