
Component Locations
POWERTRAIN CONTROL
MODULE (PCM)
PGM-FI
MAIN RELAY
COUNTERSHAFT
SPEED SENSOR
MAINSHAFT SPEED SENSOR
LOCK-UP CONTROL
SOLENOID VALVE
A/B ASSEMBLY
SHIFT CONTROL SOLENOID
VALVE A/B
(Located in transmission.)
VEHICLE SPEED
SENSOR(VSS)
LINEAR SOLENOID
(Located in transmission.)
AUTOMATIC TRANSAXLE (A/T)
GEAR POSITION SWITCHProCarManuals.com

Mainshaft/Countershaft Spee d Sensor s
Replacemen t
Make sur e lifts , jack s an d safet y stand s ar e
place d properly , an d hois t bracket s ar e attache d t o th e
correc t positio n o n th e engin e (se e sectio n 1 ).
1 . Pul l th e carpe t bac k t o expos e th e secondar y heate d
oxyge n senso r (HO2 S senso r 2 ) connector . Discon -
nec t th e connector , the n pus h i t ou t t o th e outside .
NOTE : Th e H02 S (senso r 2 ) connecto r i s locate d
unde r th e passenger' s seat .
HO2S (SENSO R 2 )CONNECTO R
PASSENGER' S
SEA T
CARPE T
2. Remov e th e HO2 S (senso r 2 ) harnes s cover , the n
remov e th e thre e wa y catalyti c converter .
3 . Remov e th e exhaus t pip e A cover , the n remov e th e
exhaus t pip e A .
8 x 1.2 5 mm22N- m(2.2kgf-m , leibf-ft )
10 x 1.25m m33 N- m (3. 4 kgf-m ,
2 5 Ibf-ft )
10 x 1.2 5 mm33 N- m (3. 4 kgf-m ,
2 5 Ibf-ft )
THRE E WA Y
CATALYTI C
CONVERTE R
EXHAUS T
PIP E A
COVE R GASKE
T
Replace .
COVE R
HOLDE R
10 x 1.2 5 mm33 N- m (3. 4 kgf-m ,
2 5 Ibf-ft )
EXHAUS T I 8x1.2 5 m mPIP E A I 22 N- m (2. 2 kgf-m ,
COVE R \ 16 Ibf-ft )
6x1.Om m
9.8 N- m (1. 0 kgf-m ,7.2 Ibf-ft )
HO2S(SENSOR 2)
HARNESS
COVER
6 x 1. 0 m m9.8 N-m(1.0 kgf-m,
7.2 Ibf-ft)
4 . Remov e th e hea t shields .
6x 1.0m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )
HEA T
SHIEL D HEA
T
SHIEL D
6x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )
5. Remov e th e bol t securin g th e shif t cabl e guid e
bracket , the n remov e th e transmissio n beam .
SHIFT CABL EGUIDE BRACKE T
TRANSMISSIO N BEA M
(cont'd )
ProCarManuals.com

Mainshaft/Countershaft Speed Sensors
Replacement (cont'd)
6. Place a jack under the transmission, and raise the
transmission just enough to take the weight off of the
mounts, then remove the stop holder, the mid mount
stops and the mid mounts.
TRANSMISSION
MID MOUNT NUT
10 x 1.25mm
48 N-m (4.9 kgf-m,
35 Ibfft
STOP HOLDER
(U.S. model only)
MID MOUNT
STOP
(U.S. model onlyf
10 x
1.25
mm
54 N-m
(5.5 kgf-m,
40 Ibf-ft)
7. Lower the transmission with a jack.
8x
1.25
mm
22 N-m
(2.2 kgf-m, 16 Ibf-ft)
MID
MOUNT
MID MOUNT
BRACKET BOLTS
10 x
1.25
mm
38 N-m (3.9 kgf-m,
28 Ibf-ft)
8. Remove the 6 mm bolt from the transmission hous-
ing, and remove the mainshaft and countershaft
speed sensors.
9. Replace the O-rings with new ones before reassem-
bling the mainshaft and countershaft speed sensors.
10. Install the washers on the mainshaft and countershaft
speed sensors, then install them on the transmission
housing.
6x
1.0mm
MAINSHAFT 12 N-m (1.2 kgf-m, 8.7 Ibf-ft)
SPEED SENSOR
WASHER
O-RING
Replace.
COUNTER-
SHAFT
SPEED
SENSOR
O-RING
Replace.
WASHER
11. Raise the transmission with a jack, then install the
mid mounts. Tighten the mid mount bracket bolts,
then tighten the mid mount nuts.
12. Install the transmission beam on the rear transmis-
sion mount bracket/mount, then tighten the three
bolts loosely.
13. Tighten the three transmission beam bolts, then
tighten the two transmission beam bolts to the
specified torque.
14. Install the shift cable guide bracket on the transmis-
sion beam.
6x
1.0mm
TRANSMISSION BEAM 9-8 N-m (1.0 kgf-m,
BOLTS, 2 7.2 Ibfft)
12x1.25 mm
54 N-m (5.5 kgf-m,
40 Ibf-ft)
SHIFT CABLE
GUIDE BRACKET
TRANSMISSION BEAM BOLTS, 3
10 x
1.25
mm
38 N-m (3.9 kgf-m, 28 Ibf-ft)
15. Install the heat shields.
16. Install the exhaust pipe A and the three way catalytic
converter, then install the exhaust pipe A cover.
17. Push the H02S (sensor 2) connector into the vehi-
cle, then secure with the harness grommet.
18. Install the H02S (sensor 2) harness cover.
19. Connect the HO2S (sensor 2) connector.ProCarManuals.com

PROBABLE CAUSE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Low ATF
ATF pump worn or binding
Regulator valve stuck or spring worn
Mainshaft worn/damaged
Shift cable broken/out of adjustment
Secondary drive gear, secondary driven gear,
extension shaft worn/damaged
Countershaft worn/damaged
1st gears worn/damaged (2 gears)
1st clutch defective
2nd gears worn/damaged (2 gears)
2nd clutch defective
Reverse gears worn/damaged (2 gears)
Excessive ATF
Torque converter one-way clutch defective
Parking mechanism defective
Throttle valve stuck
Linear solenoid defective
1-2 shift valve stuck
2-3 shift valve stuck
3-4 shift valve stuck
2nd accumulator defective
3rd accumulator defective
4th accumulator defective
4-3 shift timing valve stuck
Foreign material in main orifice
Foreign material in 1st orifice
Foreign material in 2nd orifice
3-4 orifice control valve stuck
Foreign material in 3rd orifice
Foreign material in 4th orifice
3rd clutch defective
4th clutch defective
Engine output low
Needle bearing worn/damaged
Thrust washer worn/damaged
Clutch clearance incorrect
Drive plate defective or transmission misas-
sembly
2nd check ball stuck
3rd check ball stuck
4th check ball stuck
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61C96)
61
('97 -'98)
62C97 - '98)
63
64
Torque converter housing or transmission
housing ball bearing worn/damaged
ATF strainer clogged
Joint in shift cable and transmission or body
worn
Modulator valve stuck
Torque converter check valve stuck
Foreign material in separator plate orifice
Lock-up timing valve stuck
Lock-up shift valve stuck
Lock-up piston defective
Lock-up control valve stuck
Shift control solenoid valve A defective
Shift control solenoid valve B defective
Lock-up control solenoid valve A defective
Lock-up control solenoid valve B defective
A/T gear position switch defective
4-3 kick-down valve stuck
1st-hold clutch defective
Reverse clutch defective
1st gear one-way clutch worn/damaged
2nd gear one-way clutch worn/damaged
CPC valve defective
Line pressure control valve defective
Main orifice control valve defective
Mainshaft speed sensor defective
Countershaft speed sensor defective
(cont'd)ProCarManuals.com

Road Tes t
NOTE : War m u p th e engin e t o norma l operatin g temperatur e (th e radiato r fa n come s on) .
1. Appl y parkin g brak e an d bloc k th e wheels . Star t th e engine , the n shif t t o positio n whil e depressin g th e brak e pedal .
Depres s th e accelerato r peda l an d releas e it suddenly . Th e engin e shoul d no t stall .
2. Repea t sam e tes t i n position .
3. Tes t driv e th e vehicl e o n th e fla t roa d in position . Chec k tha t th e shif t point s occu r a t th e approximat e speed s show n
o n th e nex t page . Als o chec k fo r abnorma l nois e an d clutc h slippage .
NOTE : Throttl e positio n senso r voltag e represent s th e throttl e opening .
-1 . Remov e th e PC M cove r t o expos e th e PC M fo r roa d testing ; refe r t o pag e 14-6 6 an d 14-67 .
-2 . Se t th e digita l multimete r t o chec k voltag e betwee n D 6 (+ ) termina l an d A2 6 (- ) termina l o f th e PC M fo r th e throttl e
positio n sensor .
NOTE : Refe r t o pag e 14-66 ; Ho w to us e th e Backprob e Set .
SR S component s ar e locate d i n thi s area . Revie w th e SR S componen t locations , precautions , an d procedure s i n th e SR S
( sectio n 24 ) befor e performin g repair s o r service .
DIGITAL MULTIMETE R
(Commerciall y available )
KS - AH M - 32 - 003 ,or equivalen t
STACKIN G PATC H
CORDS
BACKPROB EADAPTER
BACKPROB E SE T07SAZ-001000 A
(tw o required )
v
A26 Termina l D
6 Termina lPCM
PC M CONNECTOR S
ProCarManuals.com

10. Remove the HO2S (sensor 2) harness cover, then
remove the three way catalytic converter.
THREE WAY CATALYTIC
CONVERTER
GASKET
Replace.
EXHAUST
PIPE A
COVER
EXHAUST
PIPE A COVER
HO2S
(SENSOR 2)
HARNESS
COVER
11. Remove the exhaust pipe A cover, then remove the
exhaust pipe A.
12. Remove the heat shields.
Loosen these
bolts.
HEAT SHIELD
HEAT SHIELD
13. Remove the ATF cooler hoses at the ATF cooler
lines. Turn the ends of the cooler hoses up to pre-
vent ATF from flowing out, then plug the ATF cooler
lines and hoses.
NOTE: Check for any signs of leakage at the hoses
joints.
SHIFT CABLE
HOLDER
SHIFT CABLE
CONTROL LEVER
SHIFT CABLE
COVER
WASHER
ATF DIPSTICK
PIPE
O-RING
Replace.
ATF COOLER HOSES
SHIFT CABLE
HOLDER BASE
SHIFT CONTROL SOLENOID
VALVE/LINEAR SOLENOID
HARNESS CONNECTOR
ATF COOLER LINES
14. Remove the shift cable cover mounting bolts, then
remove the A/T gear position switch harness clamp
and the shift control solenoid valve/linear solenoid
harness connector from the shift cable cover.
15. Remove the shift cable cover from the transmission
housing.
16. Remove the shift cable holder with shift cable from
the shift cable holder base.
17. Remove the control lever from the control shaft.
18. Remove the ATF dipstick pipe from the torque con-
verter housing.
(cont'd)
COVER
HOLDER
EXHAUST
PIPE A
GASKET
Replace.ProCarManuals.com

1. Remov e th e mainshaf t an d countershaf t spee d sen -
sor s fro m th e transmissio n housing .
2 . Remov e th e sixtee n bolt s securin g th e transmissio n
housing wit h th e transmissio n hanger , harnes s
clamp bracke t an d spee d senso r connecto r bracket .
3 . Instal l th e specia l tool s o n th e transmissio n hous -
ing , the n remov e th e transmissio n housin g a s
shown .
CAUTION : Mak e sur e tha t th e mainshaf t an d counter -
shaf t spee d sensor s hav e bee n remove d fro m th e
transmissio n housin g befor e removin g th e transmis -
sio n housin g fro m th e torqu e converte r housing .
HOUSING PULLE R07HAC-PK4010 A
TRANSMISSIONHOUSING
HOUSING PULLE REXTENSIO N BOLT S07MAC-PY4010 0(3 Required )
4. Remov e th e mainshaf t sub-assembl y an d counter -
shaf t sub-assembl y together .
NOTE : Whe n removin g th e shafts , tak e car e t o pre -
ven t damag e t o th e regulato r valv e body .
COUNTERSHAF T
SUB-ASSEMBL YMAINSHAFTSUB-ASSEMBL Y
5. Remov e th e secondar y drive n gea r shaf t assembly .
ProCarManuals.com

Transmission
Reassembly (cont'd)
17. Install the mainshaft sub-assembly and the counter-
shaft sub-assembly together in the torque converter
housing.
NOTE: Take care to prevent damage to the regula-
tor valve body, when installing the shafts.
COUNTERSHAFT
SUB-ASSEMBLY
MAINSHAFT
SUB-ASSEMBLY
18. Install the two dowel pins and a new gasket on the
torque converter housing.
TRANSMISSION HOUSING
BOLTS
TRANSMISSION 8 x 1.25 mm
HOUSING
33 N-m (3.4 kgf-m, 25 Ibf-ft)
DOWEL
PIN
COUNTERSHAFT
SPEED SENSOR
WASHER
COUNTERSHAFT
SPEED SENSOR
6x 1.0 mm
12 N-m
(1.2 kgf-m,
8.7 Ibf-ft)
MAINSHAFT
SPEED SENSOR
WASHER
TRANSMISSION
HOUSING
GASKET
DOWEL PIN
MAINSHAFT
SPEED SENSOR
19. Place the transmission housing on the torque con-
verter housing.
CAUTION: Make sure that the mainshaft and
countershaft speed sensors are not installed on the
transmission housing before installing the transmis-
sion housing on the torque converter housing.
20. Install the transmission housing mounting bolts with
the transmission hanger, harness clamp bracket,
and speed sensor connector bracket, then tighten
them in two or more steps in the sequence shown.
TORQUE: 33 N-m (3.4 kgf-m, 25 Ibf-ft)
TRANSMISSION HANGER
HARNESS CLAMP BRACKET
SPEED SENSOR
CONNECTOR
BRACKET
21. Install the mainshaft and countershaft speed sen-
sors with the washers on the transmission housing.
22. Install the countershaft 2nd gear assembly, 2nd gear
one-way clutch, needle bearings, thrust washer, and
thrust needle bearing on the countershaft.
THRUST NEEDLE
BEARING
THRUST WASHER,
45.5
x 60 mm
NEEDLE BEARINGS
2ND GEAR ONE-WAY
CLUTCH
NEEDLE BEARING
THRUST NEEDLE
BEARING
2ND GEAR
COLLAR
MAINSHAFT
23. Install the 2nd gear collar, thrust needle bearing,
and needle bearing on the mainshaft.
2ND GEAR
ASSEMBLY
COUNTERSHAFTProCarManuals.com