1994 JEEP CHEROKEE length

FUEL FILLER DOOR OVERLAY APPLICATION
(1) Clean the door flange with an appropriate solu-
tion.
(2) Position the top edge of the overlay at the char-
acter line and notches at door edge.
(3) Wipe the adhesive side of fuel filler door over-
lay edges with isopropyl alcohol.
(4) Heat the door overlay edges with a heat gun to
soften and make them more pliable.
CAUTION: Avoid unnecessary pulling and stretch-
ing at the ends.
(5) Fold the overlay edges over onto the door panel
flange areas and press them into place.
LIFTGATE OVERLAY APPLICATION
(1) Position the top edge of the overlay at charac-
ter line and inner edges at the license plate recess.
(2) Wipe the adhesive side of the liftgate overlay
edges with isopropyl alcohol.
(3) Heat the liftgate overlay edges with a heat gun
to soften and make them more pliable.
CAUTION: Avoid unnecessary pulling and stretch-
ing at the ends.
(4) Fold the overlay edges over onto liftgate panel
flange and press them into place.
(6) Install the liftgate moulding.
(7) Install the license plate visor applique.
BODY STRIPES/DECALS
SERVICE INFORMATION
XJ body stripes and decals are weather resistant
tape with a adhesive backing.
REPAIR
Small nicks, scratches and other surface marks in
a body stripe/decal can be touched-up with paint.To eliminate blisters and air bubbles in a body
stripe/decal, pierce them with a needle or pin.
A heat gun can also be used to remove small wrin-
kles in a stripe/decal.
REQUIREMENTS
Body stripe/decal replacement requires that the
metal repair and paint refinish be completed first.
The work area temperature should be between
18ÉC (65ÉF) and 32ÉC (90ÉF).A tape stripe/decal
should not be replaced if the work area temper-
ature is less than 18ÉC (65ÉF).
The following equipment and material are neces-
sary for removal and installation:
²a commercial tape stripe/decal removal solution;
²a commercial adhesive removal solution;
²liquid dish detergent (for the wetting solution);
²a mixture of wetting solution;
²a commercial wax and silicone removal solution;
²isopropyl (rubbing) alcohol;
²a small squeegee (plastic or hard rubber);
²a water bucket and sponge;
²clean wiping rags or paper towels;
²a heat gun (or infra-red heat bulb);
²a wax pencil;
²a sharp knife, single edge razor blade or X-acto
knife;
²a pair of scissors; and
²a needle or pin.
The use of a wetting solution aids the installation
of a tape stripe/decal on a painted panel. Prepare the
wetting solution by mixing two or three teaspoons of
dish detergent with 1 gallon of water.Do not use
soap.
Too much detergent will reduce the effective-
ness of the mixture.
REMOVAL
(1) Clean the repaired surface, adjacent panels and
door the openings as necessary.
(2) Start at one end of the tape stripe/decal and
apply heat with a heat gun. Slowly peel the stripe/
decal from the panel by pulling it back.Do not pull
the tape stripe/decal outward from panel.
WARNING: USE TAPE STRIPE/DECAL REMOVAL
SOLUTION IN A WELL-VENTILATED AREA ONLY.
(3) A tape stripe/decal removal solution can be
used for removal at areas where a heat gun is inef-
fective:
²Mask-off the body panel area surrounding the tape
stripe/decal (Fig. 71);
²move solution spray across the complete length of
stripe/decal with a steady motion;
²ensure that the complete stripe/decal is covered
with solution;
Fig. 70 Liftgate Overlay Side Retainers
JBODY COMPONENTSÐXJ VEHICLES 23 - 25

(2) Position the tape stripe/decal and carrier on the
body panel and the mark length with a wax pencil.
(3) Cut the stripe/decal and carrier at the required
length with scissors.
(4) Position the stripe/decal and carrier on the
body panel and hold it in-place with masking tape
(Fig. 76).
(5) Lift the bottom edge of tape stripe/decal and
carrier. Use the tape sections as hinges, and reverse
the position of stripe/decal and carrier.
CAUTION: Always remove the carrier from the tape
stripe/decal, never remove the tape stripe/decal
from carrier
(6) Bend a corner of carrier outward and then,
with a flick of the finger, separate the corner of car-
rier from the decal.
(7) Separate approximately 15 cm (6 in) of the car-
rier from one end of the tape stripe/decal.
(8) Return the tape stripe/decal back to its original
position. If a solution is being used, position adhesiveside of the tape stripe/decal on panel. Apply the so-
lution to the outside of the tape stripe/decal.
(9) Hold the tape stripe/decal against the panel sur-
face while separating the carrier from the stripe/decal.
Fig. 75 Stripe/Decal Alignment Reference Mark
Fig. 76 Tape Stripe/Decal And Carrier Retained On
Body Panel
Fig. 77 Tape Stripe/Decal And Carrier Reversed On
Body Panel
Fig. 78 Tape Stripe/Decal and Carrier Separated
Fig. 79 Tape Stripe/Decal Installation
JBODY COMPONENTSÐXJ VEHICLES 23 - 27

CAUTION: Avoid spilling or dripping primer on
painted surfaces. Clean spills or drips immediately.
The primer will damage the paint if it remains on
the surface for any length of time.
²thoroughly mix and apply glass blackout primer to
the 16 mm (5/8 in) surface area around the interior
side of the glass (Fig. 15); then
²allow the primer to dry for at least 10-12 minutes.
(11) Cut the urethane adhesive applicator nozzle
according to the instructions in Figure 16.
(12) Apply a continuous, 6-mm (1/4-in) diameter
bead of urethane adhesive to the surface area.
CAUTION: Be prepared to install glass immediately
after applying the adhesive. The adhesive begins to
cure within 10-15 minutes.(13) Align the glass with the reference marks and po-
sition the glass on the pinchweld flanges. Ensure that
the windshield glass is correctly seated on the support
spacers.
(14) Force the windshield glass inward just enough
to wet-out and set the urethane. Use care to avoid
excessive squeeze-out of adhesive.
(15) Water test the windshield with a water spray
after installation. Do not direct high pressure
streams of water directly at urethane. If any leaks
are detected, apply urethane as necessary.
(16) Install reveal mouldings and (if used) remove
the masking tape from the inner surface of the glass.
(17) Install all components and clean the vehicle.
(18) Open the vehicle windows to prevent interior
pressure while the urethane is curing.If not
vented, pressure in the interior of the vehicle
may interfere with proper glass bonding.
(19) Install the rearview mirror on the bracket and
tighten mirror setscrew to 2 Nzm (15 in-lbs) torque.
INSTALLATIONÐEXTENDED METHOD
Normally, after a windshield is installed, the rear-
view mirror bracket also requires installation.Do not
install the bracket until after the windshield in-
stallation is completed.
(1) Remove the all of urethane from all pinchweld
flanges. Use an electric hot knife and a plow-type
knife blade to remove the adhesive.
(2) Inspect and repair the windshield opening and
pinchweld flanges (Fig. 11).
(3) Inspect and replace any reveal moulding clips if
bent, distorted, broken or loose (Fig. 12).
(4) Prime the pinchweld flanges with a urethane
base primer (Fig. 17). However, if the flange is color-
coated with paint, prime the flanges with a paint fin-
ish primer.This is important because urethane
adhesive will not adhere to all color-coat
paints.Allow primer sufficient time to dry.
Fig. 15 Blackout Primer Application
Fig. 16 Applicator Nozzle Preparation
Fig. 17 Pinchweld Flange Primer
23 - 78 BODY COMPONENTSÐXJ VEHICLESJ

(18) Install the rearview mirror on the bracket and
tighten the mirror setscrew to 2 Nzm (15 in-lbs) torque.
REAR QUARTER VENT WINDOW GLASSÐXJ
VEHICLES
REMOVAL
(1) Remove the vent window handle retaining pin
and nut (Fig. 21).
(2) Remove the hinge-to-glass screws and remove the
window glass. If glass adheres to the hinges, remove the
glass by carefully pushing out hinge screw inserts.
INSTALLATION
(1) Position the vent window glass at the hinges
and install the screws.
(2) Install the handle, pin and nut (Fig. 21).
(3) Test the vent window for water leaks.
REAR QUARTER WINDOW GLASS/REAR QUARTER
PLASTIC INSERT ÐXJ VEHICLES
REMOVAL
(1) If equipped, remove the quarter window reveal
moulding (Fig. 22).
(2) Remove the quarter window interior trim covers.
(3) Separate the weatherstrip seal lip from the
window opening flanges. Use a pry tool and carefully
push the window glass and seal outward.
(4) Remove the weatherstrip seal and window
glass from window opening.
(5) Remove the weatherstrip seal from the window
glass (Fig. 23).
INSTALLATION
(1) Clean the original sealant from the weather-
strip channels and window opening flanges.
(2) Apply a 4-mm (1/6-in) diameter bead of sealant
to the window channel in the weatherstrip seal.
(3) Install the weatherstrip on the window glass.
Install the seal installation cord in the window open-
ing flange channel (Fig. 24) using as follows:
²moisten a length of 6-mm (1/4-in) diameter cord
with a soap and water solution;
²ensure that the cord is long enough to go all the
way around the perimeter of the weatherstrip; and
²insert the cord into the window opening flange
channel in the weatherstrip seal.
(4) Apply a 6-mm (1/4-in) diameter bead of sealant
to the window opening flanges.
(5) For two-door vehicles, apply a 3-mm (1/8-in) di-
ameter bead of sealant at the quarter panel applique
and liftgate pillar seam.
Fig. 20 Windshield Glass Installation
Fig. 21 Vent Window Handle Removal/Installation
Fig. 22 Quarter Window Reveal Moulding, Glass and Seal
23 - 80 BODY COMPONENTSÐXJ VEHICLESJ

(4) Remove the glass and weatherstrip seal from
the liftgate (Fig. 30).
(5) Remove the weatherstrip seal from the window glass.
(6) Clean the weatherstrip channels and window
opening flanges.
INSTALLATION
(1) Apply a 4-mm (1/6-in) diameter bead of sealant
to liftgate glass channel in the weatherstrip seal
(Fig. 30).
(2) Install weatherstrip seal on the glass (Fig. 31).
Install the seal installation cord in the window open-
ing channel as follows:
²moisten a length of 6-mm (1/4-in) diameter cord
with a soap and water solution;
²insert the cord into the window opening flange
channel in the weatherstrip seal.
Fig. 29 Quarter Window Glass With Vent Installed
Fig. 30 Liftgate Window Glass Reveal Moulding, Glass and Seal
Fig. 28 Quarter Window Glass and Seal Installed
23 - 82 BODY COMPONENTSÐXJ VEHICLESJ

SPARE TIRE/WHEEL HOLDDOWN AND FLOOR
BRACKETSÐXJ VEHICLES
REMOVAL
(1) Remove the spare tire and wheel.
(2) Remove the floor bracket retaining screws.
(3) Remove the holddown bolt from the holddown
bracket.
(4) Remove the trim panel from the quarter panel.
If necessary, refer to the removal procedure.
(5) Remove the retaining screws and the holddown
bracket from the quarter panel.
INSTALLATION
(1) Position the holddown bracket on the quarter
panel and install the retaining screws. Tighten the
screws to 8 Nzm (71 in-lbs) torque.
(2) Install the quarter trim panel. If necessary, re-
fer to the installation procedure.
(3) Install the holddown bolt in the holddown
bracket.
The length of the holddown bolt is different
for P195 and P225 tires.
(4) Position the floor bracket on the trim panel and
install the retaining screws. Tighten the screws to 1
Nzm (11 in-lbs) torque.
(5) Install the spare tire and wheel.
Fig. 153 Interior Spare Tire/Wheel Holddown and Floor Brackets
Fig. 152 Jack Retainer BracketÐXJ VehiclesFig. 154 Spare Tire/Wheel Floor Bracket
23 - 128 BODY COMPONENTSÐXJ VEHICLESJ

The following equipment and material are neces-
sary for body stripe/decal removal and installation:
²a commercial tape stripe/decal removal solution;
²a commercial adhesive removal solution;
²liquid dish detergent (for the wetting solution);
²a mixture of wetting solution;
²a commercial wax and silicone removal solution;
²isopropyl (rubbing) alcohol;
²a small squeegee (plastic or hard rubber);
²a water bucket and sponge;
²clean wiping rags or paper towels;
²a heat gun (or infra-red heat bulb);
²a wax pencil;
²a sharp knife, single edge razor blade or X-acto
knife;
²a pair of scissors; and
²a needle or pin.
A wetting solution assures a better bond between
the painted surface of the body and the tape stripe/
decal. Prepare a supply of wetting solution by mixing
two or three teaspoons of dish detergent with 1 gal-
lon of water.Do not use soap.
Too much detergent will reduce the effective-
ness of the mixture.
REMOVAL
The key to successful tape stripe/decal re-
moval is to apply heat to area and slowly peel
stripe/decal from panel.
(1) Clean the repaired surface, adjacent panels and
door openings as necessary.
(2) Start at one end of the tape stripe/decal and
apply heat with a heat gun. Slowly peel the stripe/
decal from the panel by pulling it back.Do not pull
the tape stripe/decal outward from the panel.
WARNING: USE THE TAPE STRIPE/DECAL RE-
MOVAL SOLUTION IN A WELL-VENTILATED AREA
ONLY.
(3) A commercial tape stripe/decal removal solution
can be used for stripe/decal removal at areas where a
heat gun is ineffective:
²mask-off the body panel area surrounding the tape
stripe/decal (Fig. 61);
²move the removal solution spray back and forth
across the complete length of the stripe/decal with a
smooth, steady motion;
²ensure that the complete stripe/decal is covered
with the solution;
²allow the stripe/decal removal solution to remain
on the stripe/decal for 20 minutes;
²after 20 minutes, peel stripe/decal away from the
flange and, starting at a corner, peel the stripe/decal
from the body (Fig. 62);
²if there is difficulty with peeling stripe/decal away
from body use a squeegee for stripe/decal removal
(Fig. 63); and²with the stripe/decal removed, scrape all the
stripe/decal removal solution from the panel surface
before proceeding.
Fig. 61 Stripe/Decal Removal Solution Application
Fig. 62 Body Stripe/Decal Removal
Fig. 63 Body Stripe/Decal Removal With A
Squeegee
23 - 154 BODY COMPONENTSÐXJ VEHICLESJ

WARNING: USE THE ADHESIVE REMOVAL SOLU-
TION IN A WELL-VENTILATED AREA ONLY.
(4) After the stripe/decal is removed, remove any
adhesive remaining on body with a removal solution.
(5) After 3 to 5 minutes, use a squeegee to remove
adhesive (Fig. 64).
(6) Remove the masking tape and mask from the
panel.
(7) Wipe the panel with a cloth with a general pur-
pose cleaning solution.
BODY PANEL SURFACE PREPARATION
(1) The area that will be covered by the tape
stripe/decal must be cleaned with an cleaning solu-
tion to remove any residue paint.
(2) Freshly painted surfaces must be thoroughly dry.
(3) Clean painted surface with a commercial wax
and silicone removal solution. Wipe surface with a
clean cloth and allow to dry.
REPLACEMENT ON ONE PANEL
For large tape stripes/decals, use a clean sponge
and apply ample wetting solution:
²to the adhesive side of the tape stripe/decal, and
²to the painted panel surface.
The wetting solution will permit ease of tape stripe/
decal movement when positioning it on the panel.
(1) Align a straight edge with the existing tape
stripe/decal ends and use a wax pencil to mark a line
on the panel (Fig. 65).
If applicable, the body panel character line
can be used as the tape stripe/decal alignment
reference.
(2) Position tape stripe/decal and carrier on panel
and mark the required length with a wax pencil.
(3) Cut the stripe/decal and carrier at the required
length with scissors.
(4) Position stripe/decal and carrier on panel and
hold it in-place with pieces masking tape (Fig. 66).
(5) Lift the bottom edge of the tape stripe/decal and
carrier, use the tape sections as hinges, and reverse the
position of the stripe/decal and carrier (Fig. 67).
Fig. 65 Stripe/Decal Alignment Reference Mark
Fig. 66 Tape Stripe/Decal and Carrier Retained On
Body Panel
Fig. 67 Tape Stripe/Decal and Carrier Reversed On
Body Panel
Fig. 64 Adhesive Removal With A Squeegee
JBODY COMPONENTSÐXJ VEHICLES 23 - 155