SERVICE DIAGNOSISÐMECHANICAL
GENERAL
The reason for a decrease in cooling or heating ef-
ficiency must be understood before attempting repair
or replacement of parts. Determined if the condition
is the air conditioner, the heating system, its compo-
nents or the in the air flow system.
The air conditioning system generally operates at
peak efficiency at normal highway speeds. However,
a slight reduction in A/C performance may be expe-
rienced in congested city driving conditions; espe-
cially when ambient temperatures are high.
When diagnosing a gradual decrease in A/C perfor-
mance, remember to check condition of the condenser
and radiator fins. Air flow blockage of either compo-
nent, caused by dirt, foreign material or insects, will
affect the air conditioning and engine cooling sys-
tems. Vehicles equipped with a protective screen, can
restrict air flow to the radiator and condenser.
During high outside operating temperatures, a
slight increase in engine coolant temperature will oc-
cur when the air conditioner is operating.
A/C PERFORMANCE TEST
The pressure developed on the high side and low
side of the compressor indicates whether the system
is operating properly.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A DI-
RECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NOT WEAR LOOSE CLOTHING.
WARNING: WEAR SAFETY GOGGLES WHEN SER-
VICING THE REFRIGERATION SYSTEM
(1) Attach an engine tachometer and refrigerant
Pressure Gauge and Manifold Assembly Tool
C-4740-A.
(2) Close both hand valves on the gauge and man-
ifold assembly.
(3) Set both service hand valve stems to the mid-
position.
(4) Engine should be warmed up with doors, win-
dows and hood closed.
(5) Operate air conditioning system with the en-
gine running at 1,000 RPM. Set the controls for max-
imum A/C, temperature control on full cool and
blower switch on high.
(6) Insert a thermometer into center discharge air
outlet and observe the air temperature. The temper-
ature should be approximately 7ÉC (45ÉF) at 27ÉC
(80ÉF) ambient temperature after 5 minutes of oper-
ation.(7) Observe the high and low side pressures. The
evaporator suction pressure should be 207-241 kPag
(30-35 psig). The compressor discharge pressure
should be 1103-1633 kPag (160-235 psig). It should
be noted that high ambient temperature and humid-
ity conditions will cause higher pressures and tem-
perature conditions. If the clutch cycles, take
readings before clutch disengages.
(8) If pressures are abnormal, refer to the Pressure
and Performance Diagnosis Charts.
The following charts have been developed for quick
reference. If the step by step method used is not com-
pletely understood, refer to the correct section of the
Service Manual for more detailed information.
COMPRESSOR VALVE PLATEÐLEAK TESTS
This test can be preformed with the compressor in-
stalled in the vehicle.
Discharge or Suction Valve BreakageÐWhen
compressor is operating at idle speed, compressor
makes a ``clacking'' sound. Preform the Pressure Bal-
ancing Test.
Head Gasket BreakageÐAt idle speed, discharge
pressure does not increase to normal condition and
suction pressure is high. Preform the Pressure Bal-
ancing Test.
Pressure Balancing Test:
(1) Connect manifold gauge set to suction and dis-
charge ports.
(2) Run compressor for 5 minutes at idle speed and
stop.
(3) Measure elapsed time that discharge pressure
is balanced to suction pressure. If less than 2 min-
utes, it is determined that discharge valve or head
gasket is broken.
REFRIGERANT LEAK TEST
External leaks in the system can be located using
an electronic detector.
The electronic leak detector is recommended be-
cause it is light, accurate and most important, does
not expose the user to toxic gas fumes. An electronic
leak detector will locate R-12 leaks as small as 15 ml
(0.5 fluid oz.) per year.
WARNING: DO NOT USE A HALIDE TORCH. THE
HALIDE TORCH REQUIRES AN OPEN FLAME FOR
LEAK DETECTION. WHEN R-12 IS EXPOSED TO AN
OPEN FLAME, IT TURNS INTO PHOSGENE GAS
WHICH IS POISONOUS.
(1) Calibrate the detector as outlined in the manu-
facturer's instructions.
(2) Remove the flexible detector probe from the
case.
(3) Turn the detector control switch ON.
24 - 8 HEATING AND AIR CONDITIONINGJ
BODY SOLENOIDS, TRANSMISSION
VALVE ............................21-175
BODY STRIPES/DECALS...........23-25,23-153
BODY, THROTTLE.................14-29,14-59
BODY UNDERCOAT....................23-203
BOOSTER CHECK VALVE TEST, POWER......5-11
BOOSTER INSTALLATION, POWER
BRAKE..........................5-23,5-51
BOOSTER OPERATION, POWER BRAKE......5-22
BOOSTER, POWER BRAKE............5-22,5-40
BOOSTER REMOVAL, POWER BRAKE . . . 5-22,5-51
BOOSTER TEST, MASTER CYLINDER/
POWER.............................5-11
BOOSTER VACUUM TEST, POWER..........5-12
BORES, HONING CYLINDER................9-2
BOX, GLOVE.........................23-194
BRACKET, FUEL FILTER.................23-86
BRACKET, FUEL FILTER SHIELD...........13-17
BRACKET, I/P TWEETER SPEAKER/
COURTESY LAMP SUPPORT............23-95
BRACKET, MUFFLER/TAILPIPE HANGER.....13-16
BRACKET, REARVIEW MIRROR
RETAINING........................23-183
BRACKET REPLACEMENT, INTERIOR
REARVIEW MIRROR SUPPORT..........23-75
BRACKETS, CATALYTIC CONVERTER/
MUFFLER/TAILPIPE SUPPORT...........23-85
BRACKETSÐXJ VEHICLES, SPARE TIRE/
WHEEL HOLDDOWN AND FLOOR.......23-128
BRAKE ADJUSTMENT, DRUM..............5-35
BRAKE ADJUSTMENT PARKING............5-63
BRAKE BLEEDINGÐBRAKE FLUID AND
LEVELÐBRAKELINES AND HOSES........5-13
BRAKE BLEEDINGÐWITH ABS BRAKES.....5-14
BRAKE BLEEDINGÐWITH STANDARD
BRAKES.............................5-13
BRAKE BOOSTER INSTALLATION,
POWER.........................5-23,5-51
BRAKE BOOSTER OPERATION, POWER......5-22
BRAKE BOOSTER, POWER............5-22,5-40
BRAKE BOOSTER REMOVAL, POWER . . . 5-22,5-51
BRAKE CABLE TENSIONER REPLACEMENT
(XJ), PARKING........................5-61
BRAKE CHECK, PRELIMINARY..............5-7
BRAKE COMPONENTS, WHEEL.............5-1
BRAKE DIAGNOSIS, ABS..................5-3
BRAKE DIAGNOSIS, SERVICE..............5-7
BRAKE DRUM REFINISHING..............5-37
BRAKE FLUID CONTAMINATION............5-13
BRAKE FLUID, IMPORTANCE OF CLEAN.....5-48
BRAKE FLUID LEVEL....................5-13
BRAKE FLUID, RECOMMENDED........5-13,5-48
BRAKE FLUID TUBE RETAINER CLIP,
FUEL AND; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
BRAKE FLUID TUBE RETAINER CLIP,
FUEL AND; FRAME AND BUMPERS......13-16
BRAKE FLUID/LUBRICANTS/CLEANING
SOLVENTS............................5-1
BRAKE FRONT CABLE REPLACEMENT
(YJ), PARKING........................5-62
BRAKE INDICATOR INOPERATIVE..........8E-4
BRAKE INDICATOR LAMP; INSTRUMENT
PANEL AND GAUGESÐXJ...............8E-2
BRAKE INDICATOR LAMP; INSTRUMENT
PANEL AND GAUGESÐYJ
..............8E-16
BRAKE LEVER INSTALLATION (XJ WITH
FULLCONSOLE), PARKING
..............5-60
BRAKE LEVER INSTALLATION (XJ WITH
MINICONSOLE), PARKING
...............5-58
BRAKE LEVER INSTALLATION (XJ
WITHOUT CONSOLE), PARKING
..........5-60
BRAKE LEVER REMOVAL (XJ WITH FULL
CONSOLE), PARKING
..................5-59
BRAKE LEVER REMOVAL (XJ WITH MINI
CONSOLE), PARKING
..................5-58
BRAKE LEVER REMOVAL (XJ WITHOUT
CONSOLE), PARKING
..................5-60
BRAKE OPERATION, PARKING
.............5-56
BRAKE OVERHAUL, SECOND
............21-232
BRAKE PACK REQUIREMENTS, AW-4
CLUTCH
...........................21-328
BRAKE PEDAL AND BRAKELIGHT
SWITCH
.............................5-65
BRAKE PEDAL INSTALLATION
.............5-66BRAKE PEDAL INSTALLATION (YJ),
PARKING............................5-61
BRAKE PEDAL REMOVAL.................5-65
BRAKE PEDAL REMOVAL (YJ), PARKING....5-61
BRAKE PEDAL SERVICE..................5-65
BRAKE PISTON AND TRANSMISSION
CASE OVERHAUL, FIRST-REVERSE......21-237
BRAKE PROBLEMS, DIAGNOSING
PARKING............................5-10
BRAKE PROBLEMS, DIAGNOSING
SERVICE.............................5-8
BRAKE REAR CABLE REPLACEMENT
(XJ), PARKING........................5-62
BRAKE REAR CABLE REPLACEMENT (YJ),
PARKING............................5-63
BRAKE ROTOR REFINISHING, DISC.........5-32
BRAKE ROTOR RUNOUT, DISC............5-31
BRAKE ROTOR THICKNESS, DISC..........5-31
BRAKE ROTOR THICKNESS VARIATION,
DISC...............................5-31
BRAKE SAFETY PRECAUTIONS.............5-2
BRAKE SERVO, SECOND COAST.........21-181
BRAKE SWITCH.......................14-54
BRAKE SWITCHÐPCM INPUT............14-20
BRAKE SYSTEM (ABS), ANTILOCK..........5-1
BRAKE SYSTEM (ABS) INDICATOR
LAMP, ANTI-LOCK.....................8E-2
BRAKE SYSTEM OPERATION, ANTILOCK.....5-43
BRAKE SYSTEM, POWER.................0-32
BRAKE TORQUE SPECIFICATIONS..........5-67
BRAKE WARNING LIGHT DISPLAY...........5-4
BRAKE WARNING LIGHTS.................5-1
BRAKELIGHT SWITCH ADJUSTMENT........5-66
BRAKELIGHT SWITCH, BRAKE PEDAL.......5-65
BRAKELIGHT SWITCH INSTALLATION.......5-66
BRAKELIGHT SWITCH REMOVAL...........5-66
BRAKELINE CHARTS....................5-15
BRAKELINES AND HOSES................5-15
BRAKELINING MATERIAL..................5-1
BRAKES, BRAKE BLEEDINGÐWITH ABS.....5-14
BRAKES, BRAKE BLEEDINGÐWITH
STANDARD..........................5-13
BRAKES, DISC.........................5-24
BRAKES, DRUM........................5-34
BRAKES, PARKING......................5-56
BRAKES, POWER........................5-1
BRAKESHOE INSTALLATION, DISC..........5-26
BRAKESHOE INSTALLATION, DRUM........5-34
BRAKESHOE REMOVAL, DISC.............5-25
BRAKESHOE REMOVAL, DRUM............5-34
BRAKING MODE, ABS OPERATION IN
ANTILOCK...........................5-43
BRAKING MODE, ABS OPERATION
IN NORMAL..........................5-43
BREAK-IN, ENGINE......................0-13
BRUSH GUARD........................23-3
BUCKET SEAT COMPONENTS, POWER....23-106
BUCKET SEAT CUSHION AND COVER......23-98
BUCKET SEAT PLATFORM AND TRACKS . . . 23-105
BUCKET SEATBACK COVER AND FRAME . . . 23-100
BUCKET SEATBACK RECONDITIONING.....23-102
BUCKET SEATS, FRONT.................23-97
BUFFING AND POLISHING..............23-203
BULB REPLACEMENT, BACK-UP/REAR
TURN SIGNAL/TAIL LAMP...............8L-9
BULB REPLACEMENT, FRONT PARK/
TURN SIGNAL LAMP
...................8L-8
BULB REPLACEMENT, HEADLAMP
..........8L-3
BULB REPLACEMENT, INSTRUMENT
CLUSTER
...........................8E-19
BULB REPLACEMENT, SIDE MARKER
LAMP
...............................8L-7
BULB REPLACEMENT, UNDERHOOD
LAMP
..............................8L-18
BULB REPLACEMENTÐYJ VEHICLES,
HARDTOP DOME/CARGO LAMP
.........8L-20
BULB/ELEMENT REPLACEMENT, FOG
LAMP
..............................8L-13
BUMPER, FRONT
..................13-3,13-14
BUMPER, LIFTGATE LICENSE PLATE
SCREW ANCHOR
.....................23-72
BUMPER, REAR
...................13-6,13-18
BUMPER, REAR JOUNCE
................13-18
BUMPERÐXJ VEHICLES, REAR
SEATBACK LATCH STRIKER
...........23-111BUMPERS AND FRAME ATTACHED
COMPONENTS, YJ....................13-14
BUMPERS, FUEL FILLER DOOR...........23-31
BUMPERS, XJ.........................13-3
BUSHING AND PISTON CLEARANCE, AW-
4 ................................21-326
BUSHING REPLACEMENT, AXLE.......2-11,2-32
BUSHING REPLACEMENT, LEAF SPRING
EYE; FRONT SUSPENSION AND AXLE.....2-15
BUSHING REPLACEMENT, LEAF SPRING
EYE; REAR SUSPENSION AND AXLES . . . 3-4,3-6
BUZZER SYSTEM, CHIME/WARNING........8A-1
CABLE, ACCELERATOR PEDAL AND
THROTTLE.....................14-16,14-54
CABLE ADJUSTMENT, PARK INTERLOCK . . . 21-186
CABLE ADJUSTMENT, SHIFT............21-186
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE....................21-98,21-185
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE VALVE....................21-70
CABLE ADJUSTMENT (XJ), PARK
INTERLOCK.........................21-97
CABLE ADJUSTMENT (XJ), SHIFT.........21-97
CABLE REPLACEMENT, HEATER
CONTROL..........................24-30
CABLE REPLACEMENT, LATCH
RELEASE...........................23-10
CABLE REPLACEMENT, SERVO............8H-9
CABLE REPLACEMENT, TRANSMISSION
THROTTLE.........................21-184
CABLE REPLACEMENT (XJ),
PARKING BRAKE REAR.................5-62
CABLE REPLACEMENT (YJ), PARKING
BRAKE FRONT........................5-62
CABLE REPLACEMENT (YJ), PARKING
BRAKE REAR.........................5-63
CABLE RESISTANCE, SPARK PLUG........8D-18
CABLE TENSIONER REPLACEMENT (XJ),
PARKING BRAKE......................5-61
CABLE, THROTTLE.....................14-16
CABLEÐCONSOLE SHIFT AUTOMATIC,
PARK-LOCK.........................19-45
CABLES, DISTRIBUTOR CAP AND ROTOR,
IGNITION............................0-18
CABLES, SPARK PLUG SECONDARY . . 8D-17,8D-29
CABLES, VENT DOOR CONTROL..........24-39
CALIBRATION VALUES, GAUGE...........8E-22
CALIPER ASSEMBLY....................5-29
CALIPER CLEANING AND INSPECTION......5-28
CALIPER DISASSEMBLY..................5-27
CALIPER INSTALLATION..................5-30
CALIPER OPERATION AND WEAR
COMPENSATION......................5-24
CALIPER REMOVAL.....................5-27
CAMSHAFT........................9-29,9-69
CAMSHAFT PIN REPLACEMENT........9-31,9-71
CAMSHAFT POSITION SENSOR; FUEL
SYSTEM............................14-54
CAMSHAFT POSITION SENSOR;
IGNITION SYSTEMS..............8D-1,8D-20
CAMSHAFT POSITION SENSORÐPCM
INPUT.............................14-20
CAMSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-43
CAMSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS...................8D-8
CANADA ONLY, DAYTIME RUNNING
LIGHTS............................8L-16
CANISTER, EVAP...................25-4,25-9
CAP AND ROTOR, IGNITION CABLES,
DISTRIBUTOR........................0-18
CAP, DISTRIBUTOR.....................8D-9
CAP, FUEL TANK FILLER TUBE; EMISSION
CONTROL SYSTEMS...............25-4,25-9
CAP, FUEL TANK FILLER TUBE; FUEL
SYSTEM............................14-12
CAP, RADIATOR PRESSURE...............7-20
CAPACITIES, COOLING SYSTEM...........7-38
CAPACITIES, FLUID......................0-4
CAPACITIES, FUEL TANK...........14-12,14-62
CAPACITY TEST, FUEL PUMP..............14-7
CAR REPLACEMENT, PITMAN SHAFT
SEALSÐIN
.........................19-21
CARDAN (CV), DOUBLE
.................16-10
CARDAN, SINGLE
.......................16-9
CARDAN U-JOINT, AXLE SHAFT
............2-25
JINDEX3
Description Group-Page Description Group-Page Description Group-Page
CARPET/FLOOR MATS.................23-198
CARPET/MATÐXJ VEHICLES, FRONT.....23-129
CARPET/MATÐXJ VEHICLES, REAR......23-130
CARPETS AND FLOOR MATS............23-129
CARRIER, EXTERNAL SPARE/WHEEL
TIRE..............................23-172
CASE ASSEMBLY, TRANSFER......21-282,21-306
CASE CLEANING AND INSPECTION,
TRANSMISSION.....................21-118
CASE COVER OIL SEAL REPLACEMENT,
TIMING.........................9-26,9-67
CASE COVER, TIMING...............9-27,9-67
CASE DISASSEMBLY AND OVERHAUL,
TRANSFER...................21-277,21-297
CASE FILL LEVEL, TRANSFER...........21-294
CASE IDENTIFICATION, ENGINE AND
TRANSMISSION/TRANSFER..........INTRO.-3
CASE IDENTIFICATION, TRANSFER . 21-273,21-293
CASE INSTALLATION, TRANSFER . . . 21-276,21-296
CASE, LEGEND FOR NP231 TRANSFER....21-292
CASE, LEGEND FOR NP242 TRANSFER....21-319
CASE LUBRICANT, TRANSFER.....21-273,21-294
CASE, NP231 TRANSFER.........21-272,21-291
CASE, NP242 TRANSFER...............21-293
CASE OVERHAUL, FIRST-REVERSE
BRAKE PISTON AND TRANSMISSION....21-237
CASE REMOVAL, TRANSFER......21-276,21-296
CASE SPECIFICATIONS, TRANSMISSION/
TRANSFER.........................21-320
CASE, TRANSFER.......................0-25
CATALYTIC CONVERTER..............11-1,11-5
CATALYTIC CONVERTER/MUFFLER/
TAILPIPE SUPPORT BRACKETS.........23-85
CAUSES, CLUTCH PROBLEM...............6-3
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐXJ.......................8L-10
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐYJ.......................8L-11
CERTIFICATION LABEL, VEHICLE SAFETY . INTRO.-1
CHAIN AND SPROCKETS, TIMING......9-28,9-68
CHANGE AND FILTER REPLACEMENT,
ENGINE OIL..........................0-15
CHANGE, LUBRICANT; FRONT
SUSPENSION AND AXLE................2-22
CHANGE, LUBRICANT; REAR SUSPENSION
AND AXLES......................3-13,3-30
CHARGE RATE.........................8A-6
CHARGE, SYSTEM......................24-5
CHARGING, BATTERY....................8A-5
CHARGING TIME TABLE, BATTERY.........8A-5
CHASSIS AND BODY COMPONENTS........0-30
CHASSIS COMPONENT AND WHEEL
BEARING LUBRICANTS.................0-30
CHECK BALL DIMENSIONS, AW-4 VALVE
BODY.............................21-328
CHECK ENGINE LAMP FOR DIAGNOSTIC
TROUBLE CODES, INDICATOR..........8A-19
CHECK ENGINE, MALFUNCTION
INDICATOR LAMP; INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
CHECK ENGINE, MALFUNCTION
INDICATOR LAMP; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
CHECK, PRELIMINARY BRAKE..............5-7
CHECK (ROAD TEST), OPERATIONAL.......8H-7
CHECK VALVE REPLACEMENT............19-33
CHECK VALVE TEST, POWER BOOSTER......5-11
CHECK WITH BATTERY INDICATOR
(BASE CLUSTER ONLY), OPERATIONAL . . . 8A-14
CHECK WITH VOLTMETER, OPERATIONAL . . . 8A-15
CHECKING FLUID LEVEL AND
CONDITION...................21-96,21-173
CHECKING FOR DIAGNOSTIC TROUBLE
CODE...............................8H-5
CHECKS FIRST, SYMPTOM AND ACTIONÐ
SEE PRELIMINARY.....................7-6
CHECKS, PRELIMINARY...................7-5
CHIP PROTECTION, STONE.............23-201
CHMSLÐXJ, CENTER HIGH MOUNTED
STOP LAMP.........................8L-10
CHMSLÐYJ, CENTER HIGH MOUNTED
STOP LAMP
.........................8L-11
CIRCUIT DIAGNOSIS, IGNITION
SECONDARY
........................8D-12
CIRCUIT IDENTIFICATION
................8W-2
CIRCUIT, PRINTED
.....................8E-22CIRCUIT REMOVAL, PRINTED............8E-24
CIRCUIT REPLACEMENT, PRINTED........8E-19
CIRCUIT REPLACEMENTÐINSTRUMENT
CLUSTER REMOVED, PRINTED...........8E-6
CIRCUIT SENSEÐPCM INPUT, IGNITION....14-21
CIRCUIT TESTS - (VOLTAGE DROP
METHOD), STARTER FEED..............8A-9
CIRCUIT TESTS, STARTER CONTROL......8A-11
CIRCUIT VOLTAGE, BATTERY OPEN.........8A-4
CIRCUIT VOLTAGE TEST, BATTERY OPEN....8A-3
CIRCUITS, ABS SYSTEM WIRING AND
ELECTRICAL..........................5-4
CLAMPS, FUEL TUBES/LINES/HOSES . . 14-9,14-56
CLASSIFICATION OF LUBRICANTS...........0-2
CLASSIFICATIONS AND RATINGS,
BATTERY............................8A-8
CLASSIFICATIONS AND RATINGSÐ
LEFT HAND DRIVE, BATTERY...........8B-10
CLASSIFICATIONS AND RATINGSÐ
RIGHT HAND DRIVE, BATTERY..........8B-10
CLEAN BRAKE FLUID, IMPORTANCE OF.....5-48
CLEANER, AIR.........................25-7
CLEANER FILTER ELEMENT, ENGINE AIR....0-16
CLEANER HOUSING, AIR; EMISSION
CONTROL SYSTEMS...................25-8
CLEANER HOUSING, AIR; FUEL SYSTEM....14-54
CLEANING AND INSPECTION . 21-13,21-204,21-305
CLEANING AND INSPECTION, CALIPER......5-28
CLEANING AND INSPECTION, GEAR.......19-40
CLEANING AND INSPECTION,
TRANSMISSION CASE................21-118
CLEANING OF TIRES....................22-2
CLEANING/INSPECTION; FRONT
SUSPENSION AND AXLE................2-35
CLEANING/INSPECTION; REAR
SUSPENSION AND AXLES...............3-18
CLEANING/REVERSE FLUSHING,
COOLING SYSTEM....................7-17
CLEARANCE, AW-4 BUSHING AND
PISTON...........................21-326
CLIMATE CONTROL SYSTEMÐXJ VEHICLES . 24-22
CLIMATE CONTROL SYSTEMÐYJ VEHICLES . 24-37
CLIP, FUEL AND BRAKE FLUID TUBE
RETAINER; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
CLIP, FUEL AND BRAKE FLUID TUBE
RETAINER; FRAME AND BUMPERS.......13-16
CLUSTER AND GAUGE HOUSINGS,
INSTRUMENT......................23-190
CLUSTER BEZEL, INSTRUMENT.....23-91,23-191
CLUSTER BULB REPLACEMENT,
INSTRUMENT.......................8E-19
CLUSTER DIAGNOSIS, INSTRUMENT;
INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-3
CLUSTER DIAGNOSIS, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ . . 8E-14
CLUSTER GAUGES, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐXJ . . 8E-13
CLUSTER GAUGES, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ . . 8E-27
CLUSTER GENERAL INFORMATION,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-1
CLUSTER GENERAL INFORMATION,
INSTRUMENT; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-14
CLUSTER, HIGH LINE...................8E-12
CLUSTER, INSTRUMENT................8E-15
CLUSTER, LOW LINE...................8E-11
CLUSTER REMOVED, GAUGE
REPLACEMENTÐINSTRUMENT..........8E-5
CLUSTER REMOVED, GEAR SELECTOR
INDICATOR REPLACEMENTÐ
INSTRUMENT........................8E-6
CLUSTER REMOVED, PRINTED CIRCUIT
REPLACEMENTÐINSTRUMENT..........8E-6
CLUSTER REMOVED, SPEEDOMETER
REPLACEMENTÐINSTRUMENT..........8E-5
CLUSTER REMOVED, TACHOMETER
REPLACEMENTÐINSTRUMENT
..........8E-5
CLUSTER REPLACEMENT, GAUGE
.........8E-24
CLUSTER REPLACEMENT, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐXJ
. . . 8E-5
CLUSTER REPLACEMENT, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ
. . 8E-17CLUSTER SERVICE PROCEDURES,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-5
CLUSTER SERVICE PROCEDURES,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐYJ........................8E-17
CLUSTER/SWITCH/LIGHTER/RADIO/HEVAC,
INSTRUMENT.......................23-91
CLUSTERS, INSTRUMENT...............8E-10
CLUTCH AND BRAKE PACK
REQUIREMENTS, AW-4...............21-328
CLUTCH AND OUTPUT SHAFT
OVERHAUL, NO. 2 ONE-WAY..........21-234
CLUTCH COMPONENT LUBRICATION.........6-1
CLUTCH COMPONENTS
...................6-1
CLUTCH COVER AND DISC INSTALLATION
....6-10
CLUTCH COVER AND DISC REMOVAL
.......6-10
CLUTCH DIAGNOSIS
.....................6-3
CLUTCH DISC AND PLATE THICKNESS,
AW-4
.............................21-325
CLUTCH FLUID LEVEL
...................6-14
CLUTCH HOUSING REPLACEMENT
.........6-11
CLUTCH, HYDRAULIC
....................0-22
CLUTCH HYDRAULIC LINKAGE
INSTALLATION
........................6-12
CLUTCH HYDRAULIC LINKAGE REMOVAL
....6-11
CLUTCH INSPECTION, TORQUE
CONVERTER STATOR
................21-189
CLUTCH LINKAGE FLUID
..................6-1
CLUTCH, MAGNETIC
....................24-18
CLUTCH OPERATION
.....................6-2
CLUTCH OVERHAUL, DIRECT
............21-219
CLUTCH OVERHAUL, FORWARD
.........21-223
CLUTCH OVERHAUL, FRONT
............21-125
CLUTCH OVERHAUL, OVERDRIVE
PLANETARY GEAR
...................21-209
CLUTCH OVERHAUL, REAR
.............21-128
CLUTCH OVERHAUL, SUN GEAR AND
NO. 1ONE-WAY
.....................21-229
CLUTCH PEDAL INSTALLATION
............6-15
CLUTCH PEDAL REMOVAL
................6-15
CLUTCH PROBLEM CAUSES
...............6-3
CLUTCH RELAY, AIR CONDITIONING
.......14-54
CLUTCH RELAYÐPCM OUTPUT, AIR
CONDITIONING
......................14-24
CLUTCH RELAYÐPCM OUTPUT, TORQUE
CONVERTER
........................14-27
CLUTCH RELAY TEST, TORQUE
CONVERTER
........................14-45
CLUTCH RELAY, TORQUE CONVERTER
.....14-60
CLUTCH SAFETY PRECAUTIONS
...........6-10
CLUTCH SERVICE
.......................6-10
CLUTCHÐLOW-REVERSE DRUMÐREAR
SUPPORT OVERHAUL, OVERRUNNING
. . . 21-118
COAT, BASE/COLOR
...................23-201
CODE, CHECKING FOR DIAGNOSTIC
TROUBLE
...........................8H-5
CODE DECODING, VEHICLE
...........INTRO.-3
CODE (DTC), DIAGNOSTIC TROUBLE
.......14-51
CODE (DTC), GENERATOR DIAGNOSTIC
TROUBLE
...........................8A-19
CODE IDENTIFICATION, WIRE
.............8W-2
CODE LETTERS, JEEP BODY
...............5-2
CODE PLATE, VEHICLE
...............INTRO.-2
CODES AND DIMENSIONS,
DESIGNATIONS, LABELS/PLATES,
.....INTRO.-1
CODES, INDICATOR (CHECK ENGINE)
LAMP FOR DIAGNOSTIC TROUBLE
.......8A-19
CODES, VEHICLE DESIGNATION
........INTRO.-1
CODES, XJ EXTERIOR PAINT
............23-205
CODES, XJ INTERIOR PAINT
............23-205
CODES, YJ EXTERIOR PAINT
............23-206
CODES, YJ INTERIOR PAINT
............23-206
COIL, EVAPORATOR
....................24-34
COIL, IGNITION; FUEL SYSTEM
...........14-57
COIL, IGNITION; IGNITION SYSTEMS
. 8D-4,8D-11,
8D-26
COILÐPCM OUTPUT, IGNITION
...........14-26
COIL RESISTANCE, IGNITION
............8D-11
COIL SPRING
..........................2-13
4 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
DIAGNOSTIC INSPECTIONS, STARTER
SYSTEM............................8A-9
DIAGNOSTIC PROCEDURES;
ELECTRICAL........................8A-15
DIAGNOSTIC PROCEDURES; OVERHEAD
CONSOLE...........................8C-1
DIAGNOSTIC SYSTEM, USING ON-
BOARD............................8A-19
DIAGNOSTIC TROUBLE CODE,
CHECKING FOR.......................8H-5
DIAGNOSTIC TROUBLE CODE (DTC),
GENERATOR........................8A-19
DIAGNOSTIC TROUBLE CODES, INDICATOR
(CHECK ENGINE) LAMP...............8A-19
DIAGNOSTICS, BATTERY/STARTING/
CHARGING SYSTEMS..................8A-1
DIAGNOSTICS CHART, BATTERY...........8A-7
DIAGNOSTICS (OBD), ON-BOARD;
COOLING SYSTEM.....................7-4
DIAGNOSTICS (OBD), ON-BOARD; FUEL
SYSTEM............................14-48
DIAGNOSTICS (OBD), ON-BOARD;
IGNITION SYSTEMS..................8D-19
DIAGNOSTICS/SERVICE PROCEDURES......8D-8
DIAGRAM, AIRFLOW...................24-23
DIAGRAM SHEETS AND INDEXES,
WIRING............................8W-1
DIAGRAMS, WIRING....................8A-1
DIAGRAMS YJ, WIRING................8W-73
DIFFERENTIAL AND PINION MEASUREMENT;
FRONT SUSPENSION AND AXLE..........2-38
DIFFERENTIAL AND PINION
MEASUREMENT; REAR SUSPENSION
AND AXLES..........................3-20
DIFFERENTIAL ASSEMBLY; FRONT
SUSPENSION AND AXLE................2-36
DIFFERENTIAL ASSEMBLY; REAR
SUSPENSION AND AXLES...............3-19
DIFFERENTIAL DISASSEMBLY; FRONT
SUSPENSION AND AXLE................2-34
DIFFERENTIAL DISASSEMBLY; REAR
SUSPENSION AND AXLES...............3-17
DIFFERENTIAL INSTALLATION; FRONT
SUSPENSION AND AXLE................2-43
DIFFERENTIAL INSTALLATION; REAR
SUSPENSION AND AXLES...............3-24
DIFFERENTIAL, LIMITED SLIP..............3-8
DIFFERENTIAL OVERHAUL................3-45
DIFFERENTIAL REMOVAL; FRONT
SUSPENSION AND AXLE................2-32
DIFFERENTIAL REMOVAL; REAR
SUSPENSION AND AXLES...............3-16
DIFFERENTIAL SERVICE..................3-33
DIFFERENTIAL SHIM PACK
MEASUREMENT AND ADJUSTMENT.......2-42
DIFFERENTIAL, TRAC-LOK................3-44
DIMENSION DATA, VEHICLE . . . INTRO.-3,INTRO.-4
DIMENSIONS, AW-4 VALVE BODY CHECK
BALL.............................21-328
DIMENSIONS, DESIGNATIONS, LABELS/
PLATES, CODES...................INTRO.-1
DIMMER SWITCH REPLACEMENT,
HEADLAMP..........................8L-6
DIRECT CLUTCH OVERHAUL............21-219
DISASSEMBLY........................19-59
DISASSEMBLY AND INSPECTION, VALVE
BODY.............................21-138
DISASSEMBLY AND OVERHAUL,
TRANSFER CASE..............21-277,21-297
DISASSEMBLY AND OVERHAUL,
TRANSMISSION; TRANSMISSION AND
TRANSFER CASE.................21-5,21-36
DISASSEMBLY, CALIPER.................5-27
DISASSEMBLYÐCOLUMN OR CONSOLE
SHIFT..............................19-50
DISASSEMBLY, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE................2-34
DISASSEMBLY, DIFFERENTIAL; REAR
SUSPENSION AND AXLES...............3-17
DISASSEMBLY, GEAR...................19-37
DISASSEMBLY INFORMATION, GEAR.......19-24
DISASSEMBLY, TRANSMISSION
....21-112,21-192
DISC AND PLATE THICKNESS, AW-4
CLUTCH
...........................21-325
DISC BRAKE ROTOR REFINISHING
.........5-32
DISC BRAKE ROTOR RUNOUT
.............5-31DISC BRAKE ROTOR THICKNESS..........5-31
DISC BRAKE ROTOR THICKNESS
VARIATION..........................5-31
DISC BRAKES..........................5-24
DISC BRAKESHOE INSTALLATION..........5-26
DISC BRAKESHOE REMOVAL..............5-25
DISC INSTALLATION, CLUTCH COVER.......6-10
DISC REMOVAL, CLUTCH COVER..........6-10
DISCHARGE, SYSTEM...................24-4
DISCONNECT AXLEÐYJ VEHICLES,
VACUUM............................2-26
DISCONNECT AXLE/SHIFT MOTOR
DIAGNOSIS..........................2-27
DISPLAY, ABS WARNING LIGHT............5-3
DISPLAY, BRAKE WARNING LIGHT..........5-4
DISPLAY SYMBOLS, INTERNATIONAL
VEHICLE CONTROL................INTRO.-3
DISPLAY SYMBOLS, VEHICLE CONTROL . INTRO.-7
DISPOSAL, LIFTGATE SUPPORT ROD
CYLINDER..........................23-70
DISTRIBUTOR........................8D-23
DISTRIBUTOR CAP.....................8D-9
DISTRIBUTOR CAP AND ROTOR, IGNITION
CABLES.............................0-18
DISTRIBUTOR ROTOR..................8D-10
DISTRIBUTORS........................8D-3
DOME LAMP REPLACEMENT.............8L-20
DOME/CARGO LAMP BULB
REPLACEMENTÐYJ VEHICLES,
HARDTOP..........................8L-20
DOME/COURTESY LAMP SERVICE
INFORMATION.......................8L-19
DOME/COURTESY LAMP TROUBLE
DIAGNOSIS.........................8L-19
DOOR ALIGNMENT ADJUSTMENTÐ
MAJOR............................23-47
DOOR ALIGNMENT ADJUSTMENTÐ
MINOR.............................23-46
DOOR ALIGNMENTÐMINOR, XJ..........23-46
DOOR ASSIST HANDLE, FULL-METAL.....23-175
DOOR BUMPERS, FUEL FILLER...........23-31
DOOR CONTROL CABLES, VENT..........24-39
DOOR EDGE GUARD/EDGE PROTECTOR
STRIP.............................23-61
DOOR EXTERNAL HANDLE...............23-55
DOOR FIXED WINDOW GLASS, REAR......23-53
DOOR, HALF-METAL SOFT TOP..........23-173
DOOR HINGE/HINGE PIN REPLACEMENT . . . 23-58
DOOR HINGES, FULL-METAL............23-179
DOOR INSIDE LATCH RELEASE AND
LOCK RODS.........................23-57
DOOR KEY LOCK CYLINDER.............23-54
DOOR KEY LOCK CYLINDER, FULL-METAL . 23-178
DOOR LATCH.........................23-56
DOOR LATCH ADJUSTMENT.............23-55
DOOR LATCH EXTERNAL RELEASE
HANDLE, FULL-METAL...............23-178
DOOR LATCH, FULL-METAL.............23-179
DOOR LATCH INSIDE RELEASE AND
LOCK HANDLE, FULL-METAL..........23-175
DOOR LATCH STRIKER, HALF-METAL.....23-175
DOOR LOCK SWITCH, PASSENGER.........8P-5
DOOR LOCKS, DIAGNOSING POWER . . . 8P-1,8P-9
DOOR LOCKS, POWER..................8P-10
DOOR LOCK/UNLOCK RELAY
REPLACEMENT......................8P-12
DOOR MIRROR (EXTERNAL), HALF METAL . . 23-158
DOOR MOTOR SWITCH REPLACEMENT,
BLOWER MOTOR/AIR.................24-39
DOOR OPENING WEATHERSTRIP SEALS,
DOOR WINDOW GLASS...............23-62
DOOR POWER LOCK SWITCHÐ2-DOOR
LEFT HAND DRIVE, DRIVERS............8P-2
DOOR POWER LOCK SWITCHÐ2-DOOR
RIGHT HAND DRIVE, DRIVERS...........8P-3
DOOR POWER LOCK SWITCHÐ4-DOOR,
DRIVERS............................8P-4
DOOR POWER WINDOW SWITCHÐ2-DOOR
LEFT HAND DRIVE, DRIVERS............8S-6
DOOR POWER WINDOW SWITCHÐ2-DOOR
RIGHT HAND DRIVE, DRIVERS...........8S-7
DOOR POWER WINDOW SWITCHÐ4-DOOR,
DRIVERS
............................8S-5
DOOR REMOVAL/INSTALLATION
..........23-40
DOOR RESTRAINT REPLACEMENT
........23-47
DOOR SERVICE, FULL-METAL
...........23-181DOOR SPACER BLOCKSÐTWO-DOOR
VEHICLES, FRONT....................23-60
DOOR TRIM PANEL....................23-35
DOOR TRIM PANEL, FULL-METAL........23-175
DOOR VACUUM MOTOR, FRESH AIR.......24-41
DOOR VACUUM MOTOR REPLACEMENT,
A/C RECIRCULATING AIR..............24-31
DOOR VACUUM MOTOR REPLACEMENT,
HEATER/DEFROSTER/INSTRUMENT
PANEL OUTLET......................24-30
DOOR VENT WINDOW, FRONT............23-50
DOOR VENT WINDOW GLASS, FULL-
METAL............................23-177
DOOR WATERDAM, FULL-METAL.........23-176
DOOR WEATHERSTRIP SEALS, FULL-
METAL............................23-180
DOOR WINDOW EXTERIOR MOULDINGS....23-61
DOOR WINDOW GLASS AND DOOR
OPENING WEATHERSTRIP SEALS........23-62
DOOR WINDOW GLASS, FRONT..........23-49
DOOR WINDOW GLASS, FULL-METAL.....23-178
DOOR WINDOW GLASS, REAR...........23-52
DOOR WINDOW GLASS REGULATOR,
FRONT.............................23-48
DOOR WINDOW GLASS REGULATOR,
FULL-METAL.......................23-177
DOOR WINDOW GLASS REGULATOR
HANDLE, FULL-METAL...............23-175
DOOR WINDOW GLASS REGULATOR,
REAR..............................23-51
DOOR WINDOW SWITCH, PASSENGER......8S-8
DOORS........................23-34,23-173
DOUBLE CARDAN (CV)..................16-10
DOWNSHIFT, HYDRAULIC FLOW DURING
FULL THROTTLE 3-2..................21-92
DOWNSHIFT, HYDRAULIC FLOW DURING
PART THROTTLE 3-2..................21-91
DRAG LINK......................19-14,19-17
DRAINING COOLING SYSTEM.............7-16
DRAW (IOD) DIAGNOSIS, IGNITION OFF.....8A-8
DRB SCAN TOOL; COOLING SYSTEM........7-5
DRB SCAN TOOL; EMISSION CONTROL
SYSTEMS...........................25-2
DRB SCAN TOOL; FUEL SYSTEM..........14-51
DRB SCAN TOOL; IGNITION SYSTEMS.....8D-10
DRIERÐ2.5L ENGINES, CONDENSER/
RECEIVER..........................24-31
DRIERÐ4.0L ENGINES, RECEIVER........24-32
DRIP RAIL MOULDINGÐXJ VEHICLES.....23-29
DRIVE AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES; FRONT SUSPENSION AND
AXLE...............................2-21
DRIVE AXLE ASSEMBLY REPLACEMENTÐ
XJ VEHICLES; REAR SUSPENSION
AND AXLES......................3-11,3-30
DRIVE AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES; FRONT SUSPENSION
AND AXLE...........................2-21
DRIVE AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES; REAR SUSPENSION
AND AXLES..........................3-12
DRIVE AXLE, FRONT.....................2-3
DRIVE, BATTERY CLASSIFICATIONS AND
RATINGSÐLEFT HAND................8B-10
DRIVE, BATTERY CLASSIFICATIONS AND
RATINGSÐRIGHT HAND...............8B-10
DRIVE, BATTERY REPLACEMENTÐLEFT
HAND..............................8B-1
DRIVE, BATTERY REPLACEMENTÐ
RIGHT HAND.........................8B-2
DRIVE BELT, ACCESSORY................0-20
DRIVE BELT DIAGNOSIS, SERPENTINE......7-32
DRIVE, BELT SERVICEÐEXCEPT RIGHT
HAND...............................7-34
DRIVE, BELT SERVICEÐWITH RIGHT
HAND...............................7-35
DRIVE BELT TENSION...................7-38
DRIVE BELTS, ENGINE ACCESSORY........7-31
DRIVE, DRIVERS DOOR POWER LOCK
SWITCHÐ2-DOOR LEFT HAND
...........8P-2
DRIVE, DRIVERS DOOR POWER LOCK
SWITCHÐ2-DOOR RIGHT HAND
.........8P-3
DRIVE, DRIVERS DOOR POWER WINDOW
SWITCHÐ2-DOOR LEFT HAND
...........8S-6
DRIVE, DRIVERS DOOR POWER WINDOW
SWITCHÐ2-DOOR RIGHT HAND
.........8S-7
JINDEX7
Description Group-Page Description Group-Page Description Group-Page
ILLUMINATION LAMPS, INSTRUMENT
PANEL.............................8E-16
ILLUMINATION, RADIO/CLOCK.............8E-4
ILLUMINATION RELAY, RADIO.............8F-3
INDEX, GROUP; ELECTRICAL..............8A-1
INDEX, GROUP; INSTRUMENT PANEL
AND GAUGES........................8E-1
INDEX; WIRING DIAGRAMS XJ..........8W-149
INDEX; WIRING DIAGRAMS XJ-RHD.....8W-271
INDEX; WIRING DIAGRAMS YJ...........8W-73
INDEXES, WIRING DIAGRAM SHEETS......8W-1
INDICATOR, 4WD......................8E-22
INDICATOR, ANTI-LOCK..................8E-4
INDICATOR (BASE CLUSTER ONLY),
OPERATIONAL CHECK WITH BATTERY....8A-14
INDICATOR BEZEL REPLACEMENT.........8E-17
INDICATOR (CHECK ENGINE) LAMP FOR
DIAGNOSTIC TROUBLE CODES..........8A-19
INDICATOR INOPERATIVE, 4WD............8E-4
INDICATOR INOPERATIVE, BRAKE..........8E-4
INDICATOR INOPERATIVE, COOLANT
TEMPERATURE.......................8E-3
INDICATOR INOPERATIVE, LOW WASHER....8E-4
INDICATOR INOPERATIVE, OIL
PRESSURE..........................8E-3
INDICATOR INOPERATIVE, UPSHIFT........8E-4
INDICATOR LAMP, 4WD..................8E-2
INDICATOR LAMP, ANTI-LOCK BRAKE
SYSTEM (ABS).......................8E-2
INDICATOR LAMP, BRAKE; INSTRUMENT
PANEL AND GAUGESÐXJ...............8E-2
INDICATOR LAMP, BRAKE; INSTRUMENT
PANEL AND GAUGESÐYJ..............8E-16
INDICATOR LAMP (CHECK ENGINE),
MALFUNCTION; INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
INDICATOR LAMP (CHECK ENGINE),
MALFUNCTION; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
INDICATOR LAMP, COOLANT
TEMPERATURE.......................8E-1
INDICATOR LAMPÐPCM OUTPUT,
MALFUNCTION......................14-26
INDICATOR LAMP, UPSHIFT; INSTRUMENT
PANEL AND GAUGESÐXJ...............8E-2
INDICATOR LAMP, UPSHIFT; INSTRUMENT
PANEL AND GAUGESÐYJ..............8E-16
INDICATOR LAMPS....................8E-14
INDICATOR, OIL PRESSURE...............8E-1
INDICATORÐPCM OUTPUT, SHIFT........14-26
INDICATOR REPLACEMENTÐGEAR
SELECTOR...........................8E-6
INDICATOR, SEAT BELT..................8E-4
INDICATOR (SRI) LAMP, SERVICE
REMINDER..........................25-1
INDICATORS INOPERATIVE, GAUGES.......8E-3
INDICATORS, TREAD WEAR...............22-3
INFLATION PRESSURE LABEL, TIRE.....INTRO.-3
INFLATION PRESSURES, TIRE.............22-2
INITIALIZATION, SYSTEM POWER-UP.......5-43
INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT FUEL...................14-17
INJECTION (MFI)ÐCOMPONENT
REMOVAL/INSTALLATION, MULTI-PORT
FUEL..............................14-54
INJECTION (MFI)ÐGENERAL DIAGNOSIS,
MULTI-PORT FUEL...................14-32
INJECTOR DIAGNOSISÐVEHICLE RUNS
ROUGH AND/OR HAS A MISS
...........14-49
INJECTOR, FUEL
.......................14-55
INJECTOR TEST
.......................14-48
INJECTORSÐPCM OUTPUT, FUEL
.........14-25
INNER AXLE SHAFT OIL SEAL
REPLACEMENT
.......................2-33
INNER SCUFF PLATE/COWL SIDE TRIM
PANELÐXJ VEHICLES, FRONT
.........23-114
INNER SPLASH SHIELDS, FENDER
.......23-147
INOPERATIVE, 4WD INDICATOR
............8E-4
INOPERATIVE, ALL GAUGES
.............8E-22
INOPERATIVE, BRAKE INDICATOR
..........8E-4
INOPERATIVE, COOLANT TEMPERATURE
GAUGE
..............................8E-3
INOPERATIVE, COOLANT TEMPERATURE
INDICATOR
..........................8E-3INOPERATIVE, DIAGNOSINGÐTURN
SIGNAL.............................8J-2
INOPERATIVE, DIAGNOSISÐHAZARD
LAMPS..........................8J-1,8J-2
INOPERATIVE, DIAGNOSISÐTURN
SIGNAL.............................8J-1
INOPERATIVE, FUEL GAUGE...............8E-3
INOPERATIVE, GAUGES AND INDICATORS....8E-3
INOPERATIVE, LOW FUEL WARNING........8E-4
INOPERATIVE, LOW WASHER INDICATOR....8E-4
INOPERATIVE, OIL PRESSURE GAUGE......8E-3
INOPERATIVE, OIL PRESSURE
INDICATOR..........................8E-3
INOPERATIVE, ONE GAUGE..............8E-22
INOPERATIVE, SPEEDOMETER/
ODOMETER..........................8E-3
INOPERATIVE, TACHOMETER..............8E-3
INOPERATIVE, UPSHIFT INDICATOR........8E-4
INOPERATIVE, VOLTMETER...............8E-3
INPUT, AIR CONDITIONING (A/C)
CONTROLSÐPCM....................14-19
INPUT, AUTOMATIC SHUT DOWN (ASD)
SENSEÐPCM.......................14-19
INPUT, BATTERY VOLTAGEÐPCM.........14-19
INPUT, BRAKE SWITCHÐPCM............14-20
INPUT, CAMSHAFT POSITION SENSORÐ
PCM...............................14-20
INPUT, CRANKSHAFT POSITION
SENSORÐPCM......................14-20
INPUT, DATA LINK CONNECTORÐPCM.....14-20
INPUT, ENGINE COOLANT TEMPERATURE
SENSORÐPCM......................14-21
INPUT, EXTENDED IDLE SWITCHÐPCM....14-21
INPUT, IGNITION CIRCUIT SENSEÐPCM....14-21
INPUT, INTAKE AIR TEMPERATURE
SENSORÐPCM......................14-20
INPUT, LOSS OF SENSOR.................5-3
INPUT, MANIFOLD ABSOLUTE
PRESSURE (MAP) SENSORÐPCM.......14-21
INPUT, OXYGEN (O2S) SENSORÐPCM.....14-22
INPUT, PARK/NEUTRAL SWITCHÐPCM.....14-22
INPUT, POWER STEERING PRESSURE
SWITCHÐPCM......................14-22
INPUT, SCI RECEIVEÐPCM..............14-22
INPUT, SENSOR RETURNÐPCM..........14-23
INPUT SIGNALS, WHEEL/TIRE SIZE..........5-3
INPUT, SPEED CONTROLÐPCM..........14-23
INPUT, THROTTLE POSITION SENSOR
(TPS)ÐPCM........................14-23
INPUT, VEHICLE SPEED SENSORÐPCM....14-23
INSERTÐXJ VEHICLES, QUARTER
WINDOW GLASS/REAR QUARTER
PLASTIC...........................23-80
INSIDE LATCH RELEASE AND LOCK
RODS, DOOR........................23-57
INSIDE RELEASE AND LOCK HANDLE,
FULL-METAL DOOR LATCH............23-175
INSPECTION AND ADJUSTMENT,
PRELIMINARY......................21-167
INSPECTION AND DIAGNOSIS CHARTS.......6-4
INSPECTION, CALIPER CLEANING..........5-28
INSPECTION, CLEANING....21-13,21-204,21-305
INSPECTION, COMPONENT................5-8
INSPECTION, GEAR CLEANING...........19-40
INSPECTION, PRE-ALIGNMENT.............2-6
INSPECTION, TORQUE CONVERTER
STATOR CLUTCH....................21-189
INSPECTION, TRANSMISSION CASE
CLEANING.........................21-118
INSPECTION, VALVE BODY DISASSEMBLY
. . 21-138
INSPECTION, VISUAL
...................14-32
INSPECTION/MEASUREMENTS, FRAME
.....13-10
INSPECTIONS, STARTER SYSTEM
DIAGNOSTIC
.........................8A-9
INSTALLATION, 30RH/32RH
TRANSMISSION REMOVAL
............21-108
INSTALLATION, ACCELERATION SENSOR
....5-52
INSTALLATION, AW-4 TRANSMISSION
REMOVAL AND
.....................21-189
INSTALLATIONÐAX 15, TRANSMISSION
....21-35
INSTALLATION, BRAKE PEDAL
.............5-66
INSTALLATION, BRAKELIGHT SWITCH
.......5-66
INSTALLATION, CALIPER
.................5-30
INSTALLATION, CLUTCH COVER AND
DISC
...............................6-10INSTALLATION, CLUTCH HYDRAULIC
LINKAGE............................6-12
INSTALLATION, CLUTCH PEDAL............6-15
INSTALLATION, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE................2-43
INSTALLATION, DIFFERENTIAL; REAR
SUSPENSION AND AXLES...............3-24
INSTALLATION, DISC BRAKESHOE..........5-26
INSTALLATION, DRUM BRAKESHOE........5-34
INSTALLATION, FRONT WHEEL SENSOR.....5-49
INSTALLATION, MASTER CYLINDER....5-20,5-50
INSTALLATION, POWER BRAKE
BOOSTER.......................5-23,5-51
INSTALLATION, REAR WHEEL
SENSOR............................5-50
INSTALLATION, RING GEAR...............3-24
INSTALLATION, ROTOR..................5-30
INSTALLATION, TRANSFER CASE . . . 21-276,21-296
INSTALLATION, TRANSMISSION...........21-4
INSTALLATION, TRANSMISSION AND
CONVERTER.......................21-109
INSTALLATION, TRANSMISSION
AND TORQUE CONVERTER............21-190
INSTALLATION, TRANSMISSION VALVE
BODY.............................21-177
INSTALLATION, VALVE BODY............21-101
INSTALLATION, WHEEL..................22-6
INSTALLATION, WHEEL CYLINDER.........5-37
INSTALLATIONÐXJ, HCU.................5-54
INSTALLATION (XJ WITH FULL
CONSOLE), PARKING BRAKE LEVER.......5-60
INSTALLATION (XJ WITH MINI
CONSOLE), PARKING BRAKE LEVER.......5-58
INSTALLATION (XJ WITHOUT CONSOLE),
PARKING BRAKE LEVER................5-60
INSTALLATIONÐYJ, HCU.................5-54
INSTALLATION (YJ), PARKING BRAKE
PEDAL..............................5-61
INSTALLATION/ADJUSTMENT, IGNITION
SWITCH............................8D-31
INSTRUMENT CLUSTER.................8E-15
INSTRUMENT CLUSTER AND GAUGE
HOUSINGS
.........................23-190
INSTRUMENT CLUSTER BEZEL
.....23-91,23-191
INSTRUMENT CLUSTER BULB
REPLACEMENT
......................8E-19
INSTRUMENT CLUSTER DIAGNOSIS;
INSTRUMENT PANEL AND GAUGESÐ
XJ
.................................8E-3
INSTRUMENT CLUSTER DIAGNOSIS;
INSTRUMENT PANEL AND GAUGESÐ
YJ
................................8E-14
INSTRUMENT CLUSTER GAUGES;
INSTRUMENT PANEL AND GAUGESÐ
XJ
................................8E-13
INSTRUMENT CLUSTER GAUGES;
INSTRUMENT PANEL AND GAUGESÐ
YJ
................................8E-27
INSTRUMENT CLUSTER GENERAL
INFORMATION; INSTRUMENT PANEL
AND GAUGESÐXJ
....................8E-1
INSTRUMENT CLUSTER GENERAL
INFORMATION; INSTRUMENT PANEL
AND GAUGESÐYJ
...................8E-14
INSTRUMENT CLUSTER REPLACEMENT;
INSTRUMENT PANEL AND GAUGESÐ
XJ
.................................8E-5
INSTRUMENT CLUSTER REPLACEMENT;
INSTRUMENT PANEL AND GAUGESÐ
YJ
................................8E-17
INSTRUMENT CLUSTER SERVICE
PROCEDURES; INSTRUMENT PANEL
AND GAUGESÐXJ
....................8E-5
INSTRUMENT CLUSTER SERVICE
PROCEDURES; INSTRUMENT PANEL
AND GAUGESÐYJ
...................8E-17
INSTRUMENT CLUSTER/SWITCH/
LIGHTER/RADIO/HEVAC
................23-91
INSTRUMENT CLUSTERS
................8E-10
INSTRUMENT PANEL
.............23-93,23-190
INSTRUMENT PANEL AND GAUGESÐXJ
.....8E-1
INSTRUMENT PANEL AND GAUGESÐYJ
.....8E-1
INSTRUMENT PANEL COMPONENTS
......23-191
INSTRUMENT PANEL GAUGES
............8E-27
12 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
LIFTGATE LOCK CYLINDER
REPLACEMENT.......................8P-7
LIFTGATE OPENING WEATHERSTRIP SEAL . . . 23-70
LIFTGATE PILLAR TRIM COVERSÐXJ
VEHICLES.........................23-116
LIFTGATE REMOVAL/INSTALLATION........23-65
LIFTGATE SERVICE INFORMATIONÐXJ
VEHICLES..........................23-65
LIFTGATE SUPPORT ROD BALL
STUD REPLACEMENT.................23-70
LIFTGATE SUPPORT ROD CYLINDER.......23-69
LIFTGATE SUPPORT ROD CYLINDER
DISPOSAL..........................23-70
LIFTGATE TRIM PANEL.................23-66
LIFTGATE WINDOW GLASSÐXJ
VEHICLES..........................23-81
LIFTGATE WIPER.......................8K-5
LIFTGATE WIPER SWITCH REPLACEMENT....8K-6
LIGHT DISPLAY, ABS WARNING............5-3
LIGHT DISPLAY, BRAKE WARNING..........5-4
LIGHTED VANITY MIRROR...............8L-19
LIGHTED VANITY MIRROR TROUBLE
DIAGNOSIS.........................8L-19
LIGHTS, BRAKE WARNING.................5-1
LIGHTS (CANADA ONLY), DAYTIME
RUNNING...........................8L-16
LIGHTS, SYSTEM WARNING..............5-42
LIMITED SLIP DIFFERENTIAL...............3-8
LIMITS, AW-4 OIL PUMP WEAR.........21-325
LINE CLUSTER, HIGH...................8E-12
LINE CLUSTER, LOW...................8E-11
LINE FITTINGS, TRANSMISSION COOLER . . 21-187
LINERS, REAR WHEELHOUSE FLARES.....23-18
LINERS, WHEELHOUSE SPLASH.........23-146
LINES AND FITTINGS, SERVICING
TRANSMISSION COOLER.............21-106
LINK CONNECTORÐPCM INPUT, DATA.....14-20
LINK CONNECTORÐPCM OUTPUT, DATA . . . 14-24
LINK, DRAG.....................19-14,19-17
LINK REPLACEMENT, FUSIBLE............8W-4
LINKAGE ADJUSTMENT, SHIFT....21-275,21-296
LINKAGE ADJUSTMENT (YJ), GEARSHIFT . . . 21-96
LINKAGE AND BALL STUDS, STEERING.....0-30
LINKAGE FLUID, CLUTCH..................6-1
LINKAGE, GEARSHIFT..................21-70
LINKAGE INSTALLATION, CLUTCH
HYDRAULIC..........................6-12
LINKAGE REMOVAL, CLUTCH HYDRAULIC....6-11
LINKAGEÐXJ, STEERING..........19-14,19-73
LINKAGEÐYJ, STEERING..........19-17,19-73
LINKS, FUSIBLE.......................8W-3
LOAD DATA, VEHICLE................INTRO.-3
LOAD DATA, XJ VEHICLE.............INTRO.-5
LOAD DATA, YJ-VEHICLE.............INTRO.-6
LOAD TEST, BATTERY...................8A-4
LOCATING A SYSTEM...................8W-2
LOCATIONS, SPLICE..............8W-2,8W-53
LOCATIONS, TRANSMISSION SWITCH
AND PLUG..........................21-33
LOCATIONS, XJ RHD SPLICE............8W-67
LOCATIONS, XJ SPLICE................8W-59
LOCATIONS, YJ SPLICE................8W-53
LOCK COMPONENT OVERHAUL,
ADAPTER HOUSING AND PARK........21-120
LOCK COMPONENT REPLACEMENT,
PARK .............................21-102
LOCK CYLINDER, DOOR KEY.............23-54
LOCK CYLINDER, FULL-METAL DOOR
KEY ..............................23-178
LOCK CYLINDER REPLACEMENT,
LIFTGATE............................8P-7
LOCK CYLINDER, TAILGATE.............23-160
LOCK CYLINDER/STRIKER, LIFTGATE
LATCH/KEY.........................23-68
LOCK CYLINDERS, KEY............23-2,23-132
LOCK HANDLE, FULL-METAL DOOR.......23-175
LOCK, HYDROSTATIC.....................9-4
LOCK RODS, DOOR INSIDE LATCH
RELEASE...........................23-57
LOCK SWITCH, PASSENGER DOOR
.........8P-5
LOCK SWITCHÐ2-DOOR LEFT HAND
DRIVE, DRIVERS DOOR POWER
..........8P-2
LOCK SWITCHÐ2-DOOR RIGHT HAND
DRIVE,DRIVERS DOOR POWER
..........8P-3
LOCK SWITCHÐ4-DOOR, DRIVERS
DOOR POWER
........................8P-4LOCKS, DIAGNOSING POWER DOOR . . . 8P-1,8P-9
LOCKS, POWER; ELECTRICAL.............8A-1
LOCKS, POWER; POWER DOOR LOCKS.....8P-1
LOCKS, POWER DOOR..................8P-10
LOCK/UNLOCK RELAY REPLACEMENT,
DOOR.............................8P-12
LOOP MODES OF OPERATION, OPEN
LOOP/CLOSED.......................14-27
LOOP/CLOSED LOOP MODES OF
OPERATION, OPEN...................14-27
LOSS OF SENSOR INPUT..................5-3
LOW FUEL WARNING INOPERATIVE........8E-4
LOW FUEL WARNING LAMP..............8E-2
LOW LINE CLUSTER...................8E-11
LOW SPEED KNOCK; FRONT SUSPENSION
AND AXLE...........................2-17
LOW SPEED KNOCK; REAR SUSPENSION
AND AXLES...........................3-8
LOW WASHER INDICATOR INOPERATIVE....8E-4
LOWER SUSPENSION ARM...............2-11
LUBRICANT AND REPLACEMENT PARTS,
RECOMMENDED.......................0-3
LUBRICANT CHANGE; FRONT
SUSPENSION AND AXLE................2-22
LUBRICANT CHANGE; REAR SUSPENSION
AND AXLES......................3-13,3-30
LUBRICANT, RECOMMENDED.............21-2
LUBRICANT SPECIFICATIONS, BODY........0-35
LUBRICANT SPECIFICATIONS; FRONT
SUSPENSION AND AXLE................2-20
LUBRICANT SPECIFICATIONS; REAR
SUSPENSION AND AXLES...........3-11,3-30
LUBRICANT, TRANSFER CASE.....21-273,21-294
LUBRICANT, TRANSMISSION.............21-33
LUBRICANTS, CHASSIS COMPONENT
AND WHEEL BEARING.................0-30
LUBRICANTS, CLASSIFICATION OF..........0-2
LUBRICATION, CLUTCH COMPONENT........6-1
LUBRICATION, COMPONENTS
REQUIRING NO........................0-3
LUG NUT, WHEEL......................22-11
LUGGAGE RACKÐXJ VEHICLES..........23-32
MAGNETIC CLUTCH....................24-18
MAIN BEARING FITTING CHART.......9-43,9-83
MAIN BEARINGS, CRANKSHAFT.......9-40,9-80
MAIN OIL SEALS, REAR..............9-44,9-84
MAINTENANCE, BATTERY................8B-1
MAINTENANCE, ENGINE..................0-13
MAINTENANCE SCHEDULES...............0-5
MAINTENANCE, SEVERE SERVICE...........0-5
MAJOR COMPONENT IDENTIFICATION . . . INTRO.-3
MALFUNCTION INDICATOR LAMP
(CHECK ENGINE); INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
MALFUNCTION INDICATOR LAMP
(CHECK ENGINE); INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
MALFUNCTION INDICATOR LAMPÐPCM
OUTPUT............................14-26
MANIFOLDÐ2.5L ENGINE, ENGINE
EXHAUST............................11-7
MANIFOLDÐ2.5L ENGINE, INTAKE.........11-8
MANIFOLDÐ4.0L ENGINE, ENGINE
EXHAUST............................11-7
MANIFOLDÐ4.0L ENGINE, INTAKE
.........11-9
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR; FUEL SYSTEM
...............14-57
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR; IGNITION SYSTEMS
......8D-5,8D-27
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSORÐPCM INPUT
................14-21
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR TEST; FUEL SYSTEM
..........14-44
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR TEST; IGNITION SYSTEMS
......8D-14
MANIFOLD AIR TEMPERATURE SENSOR,
INTAKE
........................8D-5,8D-27
MANIFOLD AIR TEMPERATURE
SENSOR TEST, INTAKE
................8D-14
MANIFOLD ASSEMBLY, PRESSURE
GAUGE
..............................24-2
MANIFOLD, INTAKE
....................14-57
MANIFOLD LEAKAGE DIAGNOSIS, INTAKE
.....9-5
MANUAL FIRST GEAR (1) POSITION,
HYDRAULIC FLOW IN
.................21-94MANUAL SECOND (2) RANGE,
HYDRAULIC FLOW IN.................21-93
MANUAL SHIFTING TEST...............21-168
MANUAL STEERING GEAR..........19-35,19-73
MANUAL STEERING GEAR
SPECIFICATIONS.....................19-44
MANUAL STEERING GEARÐYJ VEHICLES....0-32
MANUAL STEERING SYSTEM DIAGNOSIS . . . 19-36
MANUAL TRANSMISSION................0-22
MANUAL TRANSMISSION, AX 15.........21-32
MANUAL TRANSMISSION, AX 4/5..........21-1
MANUAL TRANSMISSION, SELECTIVE
SNAP RING CHARTÐAX 15...........21-321
MANUAL TRANSMISSION, TORQUE
SPECIFICATIONSÐ AX 15.............21-320
MANUAL VALVE SHAFT OVERHAUL.......21-205
MANUAL VALVE SHAFT SEAL
REPLACEMENT.....................21-178
MARKER LAMP BULB REPLACEMENT,
SIDE...............................8L-7
MASTER CYLINDER.....................5-40
MASTER CYLINDER INSTALLATION.....5-20,5-50
MASTER CYLINDER OVERHAUL...........5-20
MASTER CYLINDER REMOVAL........5-20,5-50
MASTER CYLINDER, STANDARD...........5-20
MASTER CYLINDER/POWER BOOSTER
TEST...............................5-11
MATCH MOUNTING TIRES................22-7
MATERIAL, BRAKELINING.................5-1
MATS, CARPET/FLOOR.................23-198
MATS, CARPETS AND FLOOR...........23-129
MEASUREMENT AND ADJUSTMENT,
DIFFERENTIAL SHIM PACK..............2-42
MEASUREMENT, DIFFERENTIAL AND
PINION; FRONT SUSPENSION AND AXLE....2-38
MEASUREMENT, DIFFERENTIAL AND
PINION; REAR SUSPENSION AND AXLES....3-20
MEASUREMENT, UNIVERSAL JOINT
ANGLE..............................16-4
MEASUREMENTS AND ADJUSTMENTS,
ALIGNMENT...........................2-6
MEASURING WITH PLASTIGAGE............9-3
METALS, PAINT REPAIR ON GALVANIZED . . 23-202
METRIC SYSTEM NOTATION...........INTRO.-8
METRIC, THREAD NOTATIONÐSAE.....INTRO.-9
(MFI)ÐCOMPONENT DESCRIPTION/
SYSTEM OPERATION, MULTI-
PORT FUEL INJECTION................14-17
(MFI)ÐCOMPONENT REMOVAL/
INSTALLATION, MULTI-PORT FUEL
INJECTION..........................14-54
(MFI)ÐGENERAL DIAGNOSIS,
MULTI-PORT FUEL INJECTION..........14-32
MINI-FLOOR CONSOLEÐXJ VEHICLES....23-124
MIRROR (EXTERNAL), HALF METAL
DOOR
............................23-158
MIRROR, INTERIOR REARVIEW
...........23-74
MIRROR, LIGHTED VANITY
..............8L-19
MIRROR, REARVIEW
..................23-183
MIRROR REPLACEMENT, POWER
..........8T-4
MIRROR RETAINING BRACKET,
REARVIEW
.........................23-183
MIRROR SUPPORT BRACKET
REPLACEMENT, INTERIOR REARVIEW
....23-75
MIRROR SWITCH, POWER
................8T-2
MIRROR SWITCH REPLACEMENT,
POWER
.............................8T-4
MIRROR SWITCH TESTING, POWER
........8T-2
MIRROR TROUBLE DIAGNOSIS, LIGHTED
VANITY
............................8L-19
MIRRORS, EXTERNAL
..................23-31
MIRRORS, POWER
.....................8A-1
MISS, INJECTOR DIAGNOSISÐVEHICLE
RUNS ROUGH AND/OR HAS A
..........14-49
MODE, ABS OPERATION IN ANTILOCK
BRAKING
............................5-43
MODE, ABS OPERATION IN NORMAL
BRAKING
............................5-43
MODE, VEHICLE RESPONSE IN
ANTILOCK
............................5-3
MODEL 30 AXLE AND TUBE AXLE
(2WD)
..............................2-20
MODEL 30 FRONT AXLE
.............2-46,2-47
MODEL 35, REAR AXLE
..........3-11,3-28,3-50
14 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
REMOVAL (XJ WITH MINI CONSOLE),
PARKING BRAKE LEVER................5-58
REMOVAL (XJ WITHOUT CONSOLE),
PARKING BRAKE LEVER................5-60
REMOVALÐYJ, HCU....................5-54
REMOVAL (YJ), PARKING BRAKE PEDAL....5-61
REMOVAL/DISASSEMBLY, PINION;
FRONT SUSPENSION AND AXLE..........2-34
REMOVAL/DISASSEMBLY, PINION; REAR
SUSPENSION AND AXLES...............3-17
REMOVAL/INSTALLATION, 2.5L STARTER
MOTOR.............................8B-5
REMOVAL/INSTALLATION, 4.0L
STARTER MOTOR.....................8B-6
REMOVAL/INSTALLATION, COMPONENT;
EMISSION CONTROL SYSTEMS..........25-8
REMOVAL/INSTALLATION, COMPONENT;
IGNITION SYSTEMS..................8D-20
REMOVAL/INSTALLATION, DOOR..........23-40
REMOVAL/INSTALLATION, LIFTGATE.......23-65
REMOVAL/INSTALLATION, MULTI-PORT
FUEL INJECTION (MFI)ÐCOMPONENT....14-54
RENEGADE VEHICLES, BODY EXTENSION
PANELS AND FASCIASÐYJ............23-147
RENEGADE VEHICLES, FOG LAMPÐYJ....23-150
RENEGADE VEHICLES, FRONT FASCIA
AND SKID PLATEÐYJ................23-148
RENEGADE VEHICLES, FRONT FENDER
EXTENSION PANELÐYJ..............23-149
RENEGADE VEHICLES, REAR FASCIA
AND SKID PLATEÐYJ................23-152
RENEGADE VEHICLES, REAR QUARTER
EXTENSION PANELÐYJ..............23-151
RENEGADE VEHICLES, ROCKER
EXTENSION PANELÐYJ..............23-150
REPAIR DAMAGED OR WORN THREADS......9-4
REPAIR, FIXED GLASS WATER LEAK
DETECTION...................23-83,23-189
REPAIR, HARD TOP...................23-165
REPAIR ON GALVANIZED METALS, PAINT . . 23-202
REPAIR PROCEDURES, COMPASS..........8C-4
REPAIR PROCEDURES, CONSOLE..........8C-6
REPAIR PROCEDURES, THERMOMETER
AND SENSOR SYSTEM.................8C-6
REPAIR, REAR WINDOW DEFOGGER GRID . . . 8N-2
REPAIR SERVICE, FRAME...............13-13
REPAIR, WIRING.......................8W-4
REPAIRING LEAKS......................22-3
REQUIREMENTS, AW-4 CLUTCH AND
BRAKE PACK.......................21-328
REQUIREMENTS, FUEL....................0-2
RESERVE/OVERFLOW SYSTEM, COOLANT . . . 7-19
RESERVOIR REPLACEMENT..............19-12
RESISTANCE, IGNITION COIL............8D-11
RESISTANCE (OHMS), SENSOR.....8D-12,8D-14
RESISTANCE (OHMS)ÐCOOLANT
TEMPERATURE SENSOR/MANIFOLD AIR
TEMPERATURE, SENSOR..............14-43
RESISTANCE, SPARK PLUG CABLE........8D-18
RESISTORS REPLACEMENT, BLOWER
MOTOR............................24-35
RESPONSE IN ANTILOCK MODE, VEHICLE....5-3
RESPONSE, STEERING....................5-3
RESTRAINT REPLACEMENT, DOOR........23-47
RETAINER AND PISTON SPECIFICATIONS,
AW-4 .............................21-327
RETAINER CLIP, FUEL AND BRAKE FLUID
TUBE; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
RETAINER CLIP, FUEL AND BRAKE
FLUID TUBE; FRAME AND BUMPERS.....13-16
RETAINING BRACKET, REARVIEW
MIRROR..........................23-183
RETURN HOSE REPLACEMENT,
PRESSURE..........................19-9
RETURNÐPCM INPUT, SENSOR..........14-23
REVEAL MOULDING, WINDSHIELD . . 23-73,23-183
REVERSE FLUSHING, TRANSMISSION
COOLER...........................21-105
REVERSE, HYDRAULIC FLOW IN..........21-95
RHD MODELS, BELT TENSIONÐEXCEPT.....7-38
RHD SPLICE LOCATIONS, XJ
............8W-67
RHD, STEERING
.......................19-69
RHD, XJ WIRING
......................8W-43
RHEOSTAT, HEADLAMP
SWITCH/ILLUMINATION
...............8E-21RIGHT HAND DRIVE, BELT SERVICEÐ
EXCEPT.............................7-34
RIGHT HAND DRIVE, BELT SERVICEÐ
WITH...............................7-35
RIGHT HAND DRIVE, DRIVERS DOOR
POWER LOCK SWITCHÐ2-DOOR.........8P-3
RIGHT HAND DRIVE, DRIVERS DOOR
POWER WINDOW SWITCHÐ2-DOOR......8S-7
RIGHT HAND DRIVE (RHD), BELT
TENSIONÐEXCEPT....................7-33
RIGHT HAND DRIVE VEHICLES............23-1
RIGHT (R) POSITION, SWITCH TEST
WITH SWITCH IN.....................8T-3
RING CHARTÐAX 15 MANUAL
TRANSMISSION, SELECTIVE SNAP......21-321
RING GEAR INSTALLATION...............3-24
RING/THRUST WASHER/THRUST PLATE
SPECIFICATIONS, 30RH/32RH SNAP.....21-322
ROAD TEST, ANALYZING THE.............21-70
ROAD TEST, OPERATIONAL CHECK.........8H-7
ROAD TEST; TRANSMISSION AND
TRANSFER CASE.....................21-70
ROAD TEST; VEHICLE SPEED CONTROL
SYSTEM............................8H-5
ROAD TESTING.........................5-7
ROCKER ARMS....................9-19,9-59
ROCKER EXTENSION PANELÐYJ
RENEGADE VEHICLES................23-150
ROD AND PAWL SERVICE, PARK.........21-181
ROD BALL STUD REPLACEMENT,
LIFTGATE SUPPORT..................23-70
ROD BEARING FITTING CHART,
CONNECTING.....................9-36,9-76
ROD CYLINDER DISPOSAL, LIFTGATE
SUPPORT..........................23-70
ROD CYLINDER, LIFTGATE SUPPORT......23-69
ROD, TIE.......................19-14,19-17
RODS, DOOR INSIDE LATCH RELEASE
AND LOCK..........................23-57
RODS, PISTONS AND CONNECTING....9-34,9-74
ROOF VENT, HARD TOP................23-165
ROTATION, TIRES.......................22-3
ROTOR, DISTRIBUTOR.................8D-10
ROTOR, IGNITION CABLES, DISTRIBUTOR
CAP ................................0-18
ROTOR INSTALLATION...................5-30
ROTOR REFINISHING, DISC BRAKE.........5-32
ROTOR REMOVAL......................5-30
ROTOR RUNOUT, DISC BRAKE............5-31
ROTORÐSPEEDOMETER DRIVE GEAR,
SPEED SENSOR.....................21-183
ROTOR THICKNESS, DISC BRAKE..........5-31
ROTOR THICKNESS VARIATION, DISC
BRAKE..............................5-31
ROUGH AND/OR HAS A MISS, INJECTOR
DIAGNOSISÐVEHICLE RUNS...........14-49
ROUTINE SERVICE.......................0-2
ROUTING SCHEMATICÐ2.5L 4 CYLINDER
ENGINE, VACUUM.....................25-2
ROUTING SCHEMATICÐ4.0L 6 CYLINDER
ENGINE, VACUUM.....................25-3
ROUTING SCHEMATICS, VACUUM HOSE.....25-1
ROUTING, SYSTEM COOLANT..............7-1
RUBBER AND PLASTIC DUCTS/HOSES/
TUBING.............................0-19
RUBBER AND PLASTIC HOSES/
TUBING.............................0-28
RUNNING LIGHTS (CANADA ONLY),
DAYTIME...........................8L-16
RUNOUT..............................16-4
RUNOUT, DISC BRAKE ROTOR............5-31
RUNOUT SPECIFICATIONS................16-4
RUNOUT, TIRE AND WHEEL...............22-8
RUNS ROUGH AND/OR HAS A MISS,
INJECTOR DIAGNOSISÐVEHICLE........14-49
SAFETY CERTIFICATION LABEL, VEHICLE . INTRO.-1
SAFETY LATCH, HOOD.................23-139
SAFETY LATCH STRIKER REPLACEMENT . . . 23-10
SAFETY PRECAUTIONS................23-200
SAFETY PRECAUTIONS, BRAKE.............5-2
SAFETY PRECAUTIONS, CLUTCH...........6-10
SCAN TOOL, DRB; COOLING SYSTEM
........7-5
SCAN TOOL, DRB; EMISSION CONTROL
SYSTEMS
...........................25-2
SCAN TOOL, DRB; FUEL SYSTEM
.........14-51
SCAN TOOL, DRB; IGNITION SYSTEMS
.....8D-10SCHEDULES, MAINTENANCE...............0-5
SCHEMATICÐ2.5L 4 CYLINDER ENGINE,
VACUUM ROUTING....................25-2
SCHEMATIC, AIR CONDITIONING..........24-25
SCHEMATIC, HEATING..................24-24
SCHEMATICÐ4.0L 6 CYLINDER ENGINE,
VACUUM ROUTING....................25-3
SCHEMATICS, BELT.....................7-34
SCHEMATICS, SYSTEM.................14-38
SCHEMATICS, VACUUM HOSE ROUTING.....25-1
SCI RECEIVEÐPCM INPUT..............14-22
SCI TRANSMITÐPCM OUTPUT...........14-26
SCREEN, COWL GRILLE...........23-11,23-139
SCREW ANCHOR AND BUMPER,
LIFTGATE LICENSE PLATE..............23-72
SCUFF PLATE/COWL SIDE TRIM PANELÐ
XJ VEHICLES, FRONT INNER..........23-114
SCUFF PLATESÐXJ VEHICLES,
INTERIOR TRIM PANELS..............23-112
SCUFF PLATESÐXJ VEHICLES, OUTER....23-118
SEAL AND BEARING, AXLE SHAFT.........3-15
SEAL AND BEARING SERVICE, AXLE
SHAFT,..............................3-31
SEAL, COWL WEATHERSTRIP...........23-139
SEALÐDRIVE PLATE SERVICE,
CONVERTERÐPUMP.................21-109
SEAL, FLOW CONTROL VALVE FITTING
O-RING............................19-12
SEAL, LIFTGATE OPENING
WEATHERSTRIP.....................23-70
SEAL REPLACEMENT, ADAPTER HOUSING . . 21-182
SEAL REPLACEMENT, INNER AXLE
SHAFT OIL...........................2-33
SEAL REPLACEMENT, LIFTGATE GLASS
WEATHERSTRIP....................23-163
SEAL REPLACEMENT, MANUAL VALVE
SHAFT............................21-178
SEAL REPLACEMENT, OIL PUMP.........21-189
SEAL REPLACEMENT, PINION; FRONT
SUSPENSION AND AXLE................2-23
SEAL REPLACEMENT, PINION; REAR
SUSPENSION AND AXLES...............3-32
SEAL REPLACEMENT, PINION SHAFT.......3-13
SEAL REPLACEMENT, PITMAN SHAFT......19-35
SEAL REPLACEMENT, TIMING CASE
COVER OIL
......................9-26,9-67
SEAL, TAILGATE WEATHERSTRIP
........23-161
SEAL, WINDSHIELD FRAME
WEATHERSTRIP
....................23-185
SEAL/CROSSMEMBER AIR DEFLECTOR,
COWL WEATHERSTRIP
................23-10
SEALS AND BEARING REPLACEMENT,
PITMAN SHAFT
......................19-32
SEALS, DOOR WINDOW GLASS AND
DOOR OPENING WEATHERSTRIP
........23-62
SEALS, FULL-METAL DOOR
WEATHERSTRIP
....................23-180
SEALSÐIN CAR REPLACEMENT, PITMAN
SHAFT
.............................19-21
SEALS, REAR MAIN OIL
..............9-44,9-84
SEALS, VALVE SPRINGS AND OIL
......9-21,9-62
SEAT BELT INDICATOR
...................8E-4
SEAT BELT REMINDER LAMP
............8E-16
SEAT COMPONENTS, POWER BUCKET
....23-106
SEAT CUSHIONÐXJ VEHICLES, REAR
.....23-107
SEAT CUSHION AND COVER, BUCKET
......23-98
SEAT CUSHION COVERÐXJ VEHICLES,
REAR
.............................23-107
SEAT CUSHION RECONDITIONINGÐXJ
VEHICLES, REAR
....................23-108
SEAT MOTOR REPLACEMENT, POWER
......8R-2
SEAT PLATFORM AND TRACKS, BUCKET
. . . 23-105
SEAT, POWER
..........................8A-1
SEATBACK COVERÐXJ VEHICLES, REAR
. . 23-111
SEATBACK COVER AND FRAME, BUCKET
. . 23-100
SEATBACK LATCH STRIKER AND
BUMPERÐXJ VEHICLES, REAR
........23-111
SEATBACK RECONDITIONING, BUCKET
....23-102
SEATBACK RECONDITIONINGÐXJ
VEHICLES, REAR
....................23-111
SEATBACKÐXJ VEHICLES, REAR
........23-109
SEATS
..............................23-195
SEATS, FRONT BUCKET
.................23-97
JINDEX19
Description Group-Page Description Group-Page Description Group-Page
TRAILER HITCHES.....................23-88
TRANSFER CASE...........0-25,21-292,21-319...........
TRANSFER CASE ASSEMBLY......21-282,21-306
TRANSFER CASE DISASSEMBLY AND
OVERHAUL..................21-277,21-297
TRANSFER CASE FILL LEVEL............21-294
TRANSFER CASE IDENTIFICATION . . 21-273,21-293
TRANSFER CASE INSTALLATION . . . 21-276,21-296
TRANSFER CASE LUBRICANT.....21-273,21-294
TRANSFER CASE, NP231.........21-272,21-291
TRANSFER CASE, NP242...............21-293
TRANSFER CASE REMOVAL.......21-276,21-296
TRANSFER CASE SKID PLATE; BODY
COMPONENTSÐXJ VEHICLES.....13-15,23-84
TRANSMISSION, 30RH/32RH AUTOMATIC . . . 21-66
TRANSMISSION AND CONVERTER
INSTALLATION......................21-109
TRANSMISSION AND CONVERTER
REMOVAL.........................21-108
TRANSMISSION AND TORQUE
CONVERTER INSTALLATION...........21-190
TRANSMISSION AND TORQUE
CONVERTER REMOVAL...............21-189
TRANSMISSION APPLICATION............21-66
TRANSMISSION ASSEMBLY AND
ADJUSTMENT............21-15,21-51,21-255
TRANSMISSION ASSEMBLY AND
ADJUSTMENT PROCEDURES..........21-146
TRANSMISSION ASSEMBLY TIPS........21-146
TRANSMISSION, AUTOMATIC.............0-23
TRANSMISSION, AW-4 AUTOMATIC.......21-156
TRANSMISSION, AX 15 MANUAL.........21-32
TRANSMISSION, AX 4/5 MANUAL..........21-1
TRANSMISSION CASE CLEANING AND
INSPECTION.......................21-118
TRANSMISSION CASE OVERHAUL, FIRST-
REVERSE BRAKE PISTON.............21-237
TRANSMISSION CONTROL MODULE
(TCM) SERVICE.....................21-173
TRANSMISSION CONTROLS
AND COMPONENTS...................21-66
TRANSMISSION COOLER FLOW TESTING . . 21-106
TRANSMISSION COOLER LINE FITTINGS . . 21-187
TRANSMISSION COOLER LINES AND
FITTINGS, SERVICING................21-106
TRANSMISSION COOLER REVERSE
FLUSHING.........................21-105
TRANSMISSION COOLER SERVICE.......21-187
TRANSMISSION DIAGNOSIS, 30RH/32RH . . 21-69,
21-77,21-77,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
TRANSMISSION DIAGNOSIS, AW-4.......21-167
TRANSMISSION DISASSEMBLY....21-112,21-192
TRANSMISSION DISASSEMBLY AND
OVERHAUL.....................21-5,21-36
TRANSMISSION GEAR RATIOS...........21-33
TRANSMISSION IDENTIFICATION.....21-1,21-32,
21-66,21-157
TRANSMISSION INSTALLATION............21-4
TRANSMISSION INSTALLATIONÐAX 15....21-35
TRANSMISSION LUBRICANT.............21-33
TRANSMISSION OIL COOLERS............7-29
TRANSMISSION OVERHAUL, 30RH/32RH . . 21-112
TRANSMISSION OVERHAUL, AW-4.......21-192
TRANSMISSION RANGES AND SHIFT
LEVER POSITIONS
...................21-157
TRANSMISSION REMOVALÐAX 4/5
........21-3
TRANSMISSION REMOVAL AND
INSTALLATION, 30RH/32RH
...........21-108
TRANSMISSION REMOVAL AND
INSTALLATION, AW-4
................21-189
TRANSMISSION REMOVALÐAX 15
........21-34
TRANSMISSION, SELECTIVE SNAP RING
CHARTÐAX 15 MANUAL
.............21-321
TRANSMISSION SHIFT PATTERNÐAX 15
. . . 21-33
TRANSMISSION SWITCH AND PLUG
LOCATIONS
.........................21-33
TRANSMISSION THROTTLE CABLE
ADJUSTMENT
......................21-185
TRANSMISSION THROTTLE CABLE
ADJUSTMENT
.......................21-98
TRANSMISSION THROTTLE CABLE
REPLACEMENT
.....................21-184
TRANSMISSION THROTTLE VALVE CABLE
ADJUSTMENT
.......................21-70TRANSMISSION, TORQUE
SPECIFICATIONSÐ AX 15 MANUAL.....21-320
TRANSMISSION VALVE BODY
INSTALLATION......................21-177
TRANSMISSION VALVE BODY OVERHAUL . . 21-240
TRANSMISSION VALVE BODY REMOVAL . . . 21-176
TRANSMISSION VALVE BODY
SOLENOIDS........................21-175
TRANSMISSION/TRANSFER CASE
IDENTIFICATION, ENGINE............INTRO.-3
TRANSMISSION/TRANSFER CASE
SPECIFICATIONS....................21-320
TRANSMITÐPCM OUTPUT, SCI...........14-26
TRANSMITTER.........................8P-8
TRANSMITTER PROGRAMMING...........8P-9
TRANSMITTER SERVICE.................8P-9
TRAVEL SENSOR OPERATION, HCU
PUMP AND PEDAL....................5-44
TRAVEL SENSOR, PEDAL.................5-41
TRAVEL SENSOR SERVICE, PEDAL.........5-51
TRAY, BATTERY.................23-13,23-140
TRAY LAMP, I/P ASH RECEIVER..........23-92
TREAD WEAR INDICATORS...............22-3
TRIM COVERSÐXJ VEHICLES, B/C-
PILLAR AND LIFTGATE PILLAR.........23-116
TRIM PANEL, DOOR....................23-35
TRIM PANEL EXTENSIONÐXJ VEHICLES,
QUARTER.........................23-115
TRIM PANEL, FULL-METAL DOOR........23-175
TRIM PANEL, LIFTGATE.................23-66
TRIM PANELÐXJ VEHICLES, FRONT
INNER SCUFF PLATE/COWL SIDE.......23-114
TRIM PANELS AND SCUFF PLATESÐXJ
VEHICLES, INTERIOR................23-112
TRIM PANELSÐXJ VEHICLES, QUARTER
AND WHEELHOUSE..................23-115
TROUBLE CODE, CHECKING FOR
DIAGNOSTIC.........................8H-5
TROUBLE CODE (DTC), DIAGNOSTIC.......14-51
TROUBLE CODE (DTC), GENERATOR
DIAGNOSTIC........................8A-19
TROUBLE CODES, INDICATOR (CHECK
ENGINE) LAMP FOR DIAGNOSTIC.......8A-19
TROUBLE DIAGNOSIS, DOME/COURTESY
LAMP..............................8L-19
TROUBLE DIAGNOSIS, FOG LAMP.........8L-12
TROUBLE DIAGNOSIS, ILLUMINATED
ENTRY SYSTEM; LAMPS..........8L-21,8L-22
TROUBLE DIAGNOSIS, LIGHTED VANITY
MIRROR...........................8L-19
TROUBLE DIAGNOSISÐHEADLAMP....8L-1,8L-2
TROUBLE DIAGNOSISÐXJ VEHICLES,
HEADLAMP DELAY FUNCTION..........8L-16
TROUBLESHOOTING WIRING PROBLEMS . . . 8W-3
TUBE AXLE (2WD), MODEL 30 AXLE........2-20
TUBE CAP, FUEL TANK FILLER;
EMISSION CONTROL SYSTEMS......25-4,25-9
TUBE CAP, FUEL TANK FILLER; FUEL
SYSTEM............................14-12
TUBE, NO-LEAD FUEL TANK FILLER.......14-12
TUBE RETAINER CLIP, FUEL AND BRAKE
FLUID; BODY COMPONENTSÐXJ VEHICLES . 23-86
TUBE RETAINER CLIP, FUEL AND BRAKE
FLUID; FRAME AND BUMPERS..........13-16
TUBES/LINES/HOSES AND CLAMPS,
FUEL..........................14-9,14-56
TURN/HAZARD SWITCH REPLACEMENT -
ALL MODELS.........................8J-3
TURN SIGNAL LEVER TEST, SPEED
CONTROL SWITCH....................8H-7
TURN SIGNALSÐXJ.....................8J-1
TURN SIGNALSÐYJ.....................8J-2
TURN SIGNAL/TAIL LAMP BULB
REPLACEMENT, BACK-UP/REAR..........8L-9
TWEETER SPEAKER/COURTESY LAMP
SUPPORT BRACKET, I/P...............23-95
U-JOINT, AXLE SHAFTÐCARDAN..........2-25
U-JOINTS, PROPELLER SHAFTS..........16-14
UNBALANCE...........................16-3
UNDERBODY COMPONENTS.............23-84
UNDERCOAT, BODY...................23-203
UNDERHOOD LAMP BULB REPLACEMENT
. . . 8L-18
UNDERHOOD LAMP REPLACEMENT
.......8L-18
UNDERHOOD LAMP SERVICE
INFORMATION
.......................8L-17
UNIBODY CONSTRUCTION, XJ
.............13-1UNIT (ECU), ELECTRONIC CONTROL........5-41
UNIT, FUEL GAUGE SENDING.............14-15
UNIT (HCU), HYDRAULIC CONTROL........5-39
UNIVERSAL JOINT ANGLE
MEASUREMENT.......................16-4
UNIVERSAL JOINT REPLACEMENT.........16-9
UNIVERSAL JOINTS.....................16-2
UPPER SUSPENSION ARM...............2-11
UPSHIFT INDICATOR INOPERATIVE.........8E-4
UPSHIFT INDICATOR LAMP; INSTRUMENT
PANELAND GAUGESÐXJ...............8E-2
UPSHIFT INDICATOR LAMP; INSTRUMENT
PANELAND GAUGESÐYJ..............8E-16
USAGE STATEMENT, FUEL................14-1
USAGE STATEMENTÐGAS ENGINES, FUEL . . . 0-17
USING ON-BOARD DIAGNOSTIC SYSTEM . . . 8A-19
VACUUM DISCONNECT AXLE Ð YJ
VEHICLES...........................2-26
VACUUM HOSE ROUTING SCHEMATICS......25-1
VACUUM MOTOR, FRESH AIR DOOR.......24-41
VACUUM MOTOR REPLACEMENT, A/C
RECIRCULATING AIR DOOR............24-31
VACUUM MOTOR REPLACEMENT,
HEATER/DEFROSTER/INSTRUMENT
PANEL OUTLET DOOR.................24-30
VACUUM ROUTING SCHEMATICÐ2.5L 4
CYLINDER ENGINE....................25-2
VACUUM ROUTING SCHEMATICÐ4.0L 6
CYLINDER ENGINE....................25-3
VACUUM SUPPLY TEST..................8H-7
VACUUM TEST, POWER BOOSTER..........5-12
VALUES, CONVERSION FORMULAS AND
EQUIVALENT.....................INTRO.-8
VALUES, GAUGE CALIBRATION...........8E-22
VALUES, STANDARD TORQUE.........INTRO.-9
VALVE AND SPRING IDENTIFICATION, AW-
4 ................................21-330
VALVE BODY ASSEMBLY AND
ADJUSTMENT......................21-144
VALVE BODY CHECK BALL DIMENSIONS,
AW-4 .............................21-328
VALVE BODY DISASSEMBLY AND
INSPECTION.......................21-138
VALVE BODY INSTALLATION............21-101
VALVE BODY INSTALLATION,
TRANSMISSION.....................21-177
VALVE BODY OVERHAUL, TRANSMISSION . . 21-240
VALVE BODY REMOVAL................21-100
VALVE BODY REMOVAL, TRANSMISSION . . 21-176
VALVE BODY SERVICE.................21-100
VALVE BODY SOLENOIDS,
TRANSMISSION.....................21-175
VALVE CABLE ADJUSTMENT,
TRANSMISSION THROTTLE............21-70
VALVE, COMBINATION; BRAKES.......5-15,5-42
VALVE, EXPANSION (H); HEATING AND
AIR CONDITIONING..............24-35,24-43
VALVE FITTING O-RING SEAL, FLOW
CONTROL..........................19-12
VALVE, FUEL TANK PRESSURE
RELIEF/ROLLOVER..............14-15,14-56
VALVE OPERATION, HCU SOLENOID........5-43
VALVE PLATEÐLEAK TESTS, COMPRESSOR . . 24-8
VALVE, PRESSURE RELIEF/ROLLOVER;
EMISSION CONTROL SYSTEMS......25-5,25-9
VALVE REPLACEMENT..................19-28
VALVE REPLACEMENT, CHECK............19-33
VALVE REPLACEMENTÐXJ, COMBINATION . . . 5-55
VALVE REPLACEMENTÐYJ, COMBINATION . . . 5-55
VALVE SHAFT OVERHAUL, MANUAL......21-205
VALVE SHAFT SEAL REPLACEMENT,
MANUAL..........................21-178
VALVE SPRINGS AND OIL SEALS......9-21,9-62
VALVE SPRINGS, VALVES............9-22,9-63
VALVE TEST, POWER BOOSTER CHECK......5-11
VALVE TIMING.....................9-26,9-66
VALVES AND VALVE SPRINGS.........9-22,9-63
VALVES, SERVICE.......................24-3
VANITY MIRROR, LIGHTED
..............8L-19
VANITY MIRROR TROUBLE DIAGNOSIS,
LIGHTED
...........................8L-19
VARIANCE, PINION GEAR DEPTH;
FRONT SUSPENSION AND AXLE
..........2-38
VARIANCE, PINION GEAR DEPTH; REAR
SUSPENSION AND AXLES
...........3-20,3-38
24 INDEXJ
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