INSTALLATION
(1) Position the fender and rear support brackets
at the vehicle body and install the attaching washers
and bolts (Fig. 33). Tighten the bolts and nuts to 18
Nzm (156 in-lbs) torque.
(2) Install the fender front attaching bolts/nuts.
Tighten the bolts and nuts to 18 Nzm (156 in-lbs)
torque.
(3) Install the splash shields with the serrated re-
tainers (Fig. 34).(4) Install the battery tray support bracket-to-right
fender inner panel screws (Fig. 32). Tighten the
screws to 18 Nzm (156 in-lbs) torque.
(5) Connect the side marker lamp wire harness
connector and the hood holddown clamp (Fig. 31).
(6) Connect the radio antenna, if equipped.
(7) Install/connect all the components removed/dis-
connected from the fender inner panel.
(8) Left fender:
²install the air cleaner housing and support bracket
on the fender inner panel (Figs. 22 and 23);
²install the horn on the fender inner panel (Fig.
24); and
²install the windshield washer fluid reservoir and
coolant reserve bottle on the fender inner panel.
(9) Right fender:
²install the jack storage tray and A/C receiver/drier
on the fender inner panel (Fig. 28); and
²install the jack and related tools in the jack stor-
age tray (Fig. 35).
(10) For YJ Renegade vehicles, refer to Front
Fender Extension Panel Installation.
FENDER FLARE
REMOVAL
(1) Remove the side marker lamp lens and discon-
nect the wire harness bulb socket.
(2) Remove the serrated retainers, screws and
plastic nuts that attach the flare to the front fender
or rear wheelhouse.
(3) Remove the flare and clean the contact surface
on the body.
(4) Inspect the flare serrated retainers and plastic
nuts. Replace any hardware that is loose or damaged.
INSTALLATION
(1) Clean the contact surface on the flare and posi-
tion it on the front fender or wheelhouse.
Fig. 33 Fender Front and Rear Attaching Bolts/Nuts
Fig. 34 Fender Splash Shields
Fig. 35 Jack Installation
23 - 144 BODY COMPONENTSÐXJ VEHICLESJ
REMOVAL (XJ WITH MINI CONSOLE),
PARKING BRAKE LEVER................5-58
REMOVAL (XJ WITHOUT CONSOLE),
PARKING BRAKE LEVER................5-60
REMOVALÐYJ, HCU....................5-54
REMOVAL (YJ), PARKING BRAKE PEDAL....5-61
REMOVAL/DISASSEMBLY, PINION;
FRONT SUSPENSION AND AXLE..........2-34
REMOVAL/DISASSEMBLY, PINION; REAR
SUSPENSION AND AXLES...............3-17
REMOVAL/INSTALLATION, 2.5L STARTER
MOTOR.............................8B-5
REMOVAL/INSTALLATION, 4.0L
STARTER MOTOR.....................8B-6
REMOVAL/INSTALLATION, COMPONENT;
EMISSION CONTROL SYSTEMS..........25-8
REMOVAL/INSTALLATION, COMPONENT;
IGNITION SYSTEMS..................8D-20
REMOVAL/INSTALLATION, DOOR..........23-40
REMOVAL/INSTALLATION, LIFTGATE.......23-65
REMOVAL/INSTALLATION, MULTI-PORT
FUEL INJECTION (MFI)ÐCOMPONENT....14-54
RENEGADE VEHICLES, BODY EXTENSION
PANELS AND FASCIASÐYJ............23-147
RENEGADE VEHICLES, FOG LAMPÐYJ....23-150
RENEGADE VEHICLES, FRONT FASCIA
AND SKID PLATEÐYJ................23-148
RENEGADE VEHICLES, FRONT FENDER
EXTENSION PANELÐYJ..............23-149
RENEGADE VEHICLES, REAR FASCIA
AND SKID PLATEÐYJ................23-152
RENEGADE VEHICLES, REAR QUARTER
EXTENSION PANELÐYJ..............23-151
RENEGADE VEHICLES, ROCKER
EXTENSION PANELÐYJ..............23-150
REPAIR DAMAGED OR WORN THREADS......9-4
REPAIR, FIXED GLASS WATER LEAK
DETECTION...................23-83,23-189
REPAIR, HARD TOP...................23-165
REPAIR ON GALVANIZED METALS, PAINT . . 23-202
REPAIR PROCEDURES, COMPASS..........8C-4
REPAIR PROCEDURES, CONSOLE..........8C-6
REPAIR PROCEDURES, THERMOMETER
AND SENSOR SYSTEM.................8C-6
REPAIR, REAR WINDOW DEFOGGER GRID . . . 8N-2
REPAIR SERVICE, FRAME...............13-13
REPAIR, WIRING.......................8W-4
REPAIRING LEAKS......................22-3
REQUIREMENTS, AW-4 CLUTCH AND
BRAKE PACK.......................21-328
REQUIREMENTS, FUEL....................0-2
RESERVE/OVERFLOW SYSTEM, COOLANT . . . 7-19
RESERVOIR REPLACEMENT..............19-12
RESISTANCE, IGNITION COIL............8D-11
RESISTANCE (OHMS), SENSOR.....8D-12,8D-14
RESISTANCE (OHMS)ÐCOOLANT
TEMPERATURE SENSOR/MANIFOLD AIR
TEMPERATURE, SENSOR..............14-43
RESISTANCE, SPARK PLUG CABLE........8D-18
RESISTORS REPLACEMENT, BLOWER
MOTOR............................24-35
RESPONSE IN ANTILOCK MODE, VEHICLE....5-3
RESPONSE, STEERING....................5-3
RESTRAINT REPLACEMENT, DOOR........23-47
RETAINER AND PISTON SPECIFICATIONS,
AW-4 .............................21-327
RETAINER CLIP, FUEL AND BRAKE FLUID
TUBE; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
RETAINER CLIP, FUEL AND BRAKE
FLUID TUBE; FRAME AND BUMPERS.....13-16
RETAINING BRACKET, REARVIEW
MIRROR..........................23-183
RETURN HOSE REPLACEMENT,
PRESSURE..........................19-9
RETURNÐPCM INPUT, SENSOR..........14-23
REVEAL MOULDING, WINDSHIELD . . 23-73,23-183
REVERSE FLUSHING, TRANSMISSION
COOLER...........................21-105
REVERSE, HYDRAULIC FLOW IN..........21-95
RHD MODELS, BELT TENSIONÐEXCEPT.....7-38
RHD SPLICE LOCATIONS, XJ
............8W-67
RHD, STEERING
.......................19-69
RHD, XJ WIRING
......................8W-43
RHEOSTAT, HEADLAMP
SWITCH/ILLUMINATION
...............8E-21RIGHT HAND DRIVE, BELT SERVICEÐ
EXCEPT.............................7-34
RIGHT HAND DRIVE, BELT SERVICEÐ
WITH...............................7-35
RIGHT HAND DRIVE, DRIVERS DOOR
POWER LOCK SWITCHÐ2-DOOR.........8P-3
RIGHT HAND DRIVE, DRIVERS DOOR
POWER WINDOW SWITCHÐ2-DOOR......8S-7
RIGHT HAND DRIVE (RHD), BELT
TENSIONÐEXCEPT....................7-33
RIGHT HAND DRIVE VEHICLES............23-1
RIGHT (R) POSITION, SWITCH TEST
WITH SWITCH IN.....................8T-3
RING CHARTÐAX 15 MANUAL
TRANSMISSION, SELECTIVE SNAP......21-321
RING GEAR INSTALLATION...............3-24
RING/THRUST WASHER/THRUST PLATE
SPECIFICATIONS, 30RH/32RH SNAP.....21-322
ROAD TEST, ANALYZING THE.............21-70
ROAD TEST, OPERATIONAL CHECK.........8H-7
ROAD TEST; TRANSMISSION AND
TRANSFER CASE.....................21-70
ROAD TEST; VEHICLE SPEED CONTROL
SYSTEM............................8H-5
ROAD TESTING.........................5-7
ROCKER ARMS....................9-19,9-59
ROCKER EXTENSION PANELÐYJ
RENEGADE VEHICLES................23-150
ROD AND PAWL SERVICE, PARK.........21-181
ROD BALL STUD REPLACEMENT,
LIFTGATE SUPPORT..................23-70
ROD BEARING FITTING CHART,
CONNECTING.....................9-36,9-76
ROD CYLINDER DISPOSAL, LIFTGATE
SUPPORT..........................23-70
ROD CYLINDER, LIFTGATE SUPPORT......23-69
ROD, TIE.......................19-14,19-17
RODS, DOOR INSIDE LATCH RELEASE
AND LOCK..........................23-57
RODS, PISTONS AND CONNECTING....9-34,9-74
ROOF VENT, HARD TOP................23-165
ROTATION, TIRES.......................22-3
ROTOR, DISTRIBUTOR.................8D-10
ROTOR, IGNITION CABLES, DISTRIBUTOR
CAP ................................0-18
ROTOR INSTALLATION...................5-30
ROTOR REFINISHING, DISC BRAKE.........5-32
ROTOR REMOVAL......................5-30
ROTOR RUNOUT, DISC BRAKE............5-31
ROTORÐSPEEDOMETER DRIVE GEAR,
SPEED SENSOR.....................21-183
ROTOR THICKNESS, DISC BRAKE..........5-31
ROTOR THICKNESS VARIATION, DISC
BRAKE..............................5-31
ROUGH AND/OR HAS A MISS, INJECTOR
DIAGNOSISÐVEHICLE RUNS...........14-49
ROUTINE SERVICE.......................0-2
ROUTING SCHEMATICÐ2.5L 4 CYLINDER
ENGINE, VACUUM.....................25-2
ROUTING SCHEMATICÐ4.0L 6 CYLINDER
ENGINE, VACUUM.....................25-3
ROUTING SCHEMATICS, VACUUM HOSE.....25-1
ROUTING, SYSTEM COOLANT..............7-1
RUBBER AND PLASTIC DUCTS/HOSES/
TUBING.............................0-19
RUBBER AND PLASTIC HOSES/
TUBING.............................0-28
RUNNING LIGHTS (CANADA ONLY),
DAYTIME...........................8L-16
RUNOUT..............................16-4
RUNOUT, DISC BRAKE ROTOR............5-31
RUNOUT SPECIFICATIONS................16-4
RUNOUT, TIRE AND WHEEL...............22-8
RUNS ROUGH AND/OR HAS A MISS,
INJECTOR DIAGNOSISÐVEHICLE........14-49
SAFETY CERTIFICATION LABEL, VEHICLE . INTRO.-1
SAFETY LATCH, HOOD.................23-139
SAFETY LATCH STRIKER REPLACEMENT . . . 23-10
SAFETY PRECAUTIONS................23-200
SAFETY PRECAUTIONS, BRAKE.............5-2
SAFETY PRECAUTIONS, CLUTCH...........6-10
SCAN TOOL, DRB; COOLING SYSTEM
........7-5
SCAN TOOL, DRB; EMISSION CONTROL
SYSTEMS
...........................25-2
SCAN TOOL, DRB; FUEL SYSTEM
.........14-51
SCAN TOOL, DRB; IGNITION SYSTEMS
.....8D-10SCHEDULES, MAINTENANCE...............0-5
SCHEMATICÐ2.5L 4 CYLINDER ENGINE,
VACUUM ROUTING....................25-2
SCHEMATIC, AIR CONDITIONING..........24-25
SCHEMATIC, HEATING..................24-24
SCHEMATICÐ4.0L 6 CYLINDER ENGINE,
VACUUM ROUTING....................25-3
SCHEMATICS, BELT.....................7-34
SCHEMATICS, SYSTEM.................14-38
SCHEMATICS, VACUUM HOSE ROUTING.....25-1
SCI RECEIVEÐPCM INPUT..............14-22
SCI TRANSMITÐPCM OUTPUT...........14-26
SCREEN, COWL GRILLE...........23-11,23-139
SCREW ANCHOR AND BUMPER,
LIFTGATE LICENSE PLATE..............23-72
SCUFF PLATE/COWL SIDE TRIM PANELÐ
XJ VEHICLES, FRONT INNER..........23-114
SCUFF PLATESÐXJ VEHICLES,
INTERIOR TRIM PANELS..............23-112
SCUFF PLATESÐXJ VEHICLES, OUTER....23-118
SEAL AND BEARING, AXLE SHAFT.........3-15
SEAL AND BEARING SERVICE, AXLE
SHAFT,..............................3-31
SEAL, COWL WEATHERSTRIP...........23-139
SEALÐDRIVE PLATE SERVICE,
CONVERTERÐPUMP.................21-109
SEAL, FLOW CONTROL VALVE FITTING
O-RING............................19-12
SEAL, LIFTGATE OPENING
WEATHERSTRIP.....................23-70
SEAL REPLACEMENT, ADAPTER HOUSING . . 21-182
SEAL REPLACEMENT, INNER AXLE
SHAFT OIL...........................2-33
SEAL REPLACEMENT, LIFTGATE GLASS
WEATHERSTRIP....................23-163
SEAL REPLACEMENT, MANUAL VALVE
SHAFT............................21-178
SEAL REPLACEMENT, OIL PUMP.........21-189
SEAL REPLACEMENT, PINION; FRONT
SUSPENSION AND AXLE................2-23
SEAL REPLACEMENT, PINION; REAR
SUSPENSION AND AXLES...............3-32
SEAL REPLACEMENT, PINION SHAFT.......3-13
SEAL REPLACEMENT, PITMAN SHAFT......19-35
SEAL REPLACEMENT, TIMING CASE
COVER OIL
......................9-26,9-67
SEAL, TAILGATE WEATHERSTRIP
........23-161
SEAL, WINDSHIELD FRAME
WEATHERSTRIP
....................23-185
SEAL/CROSSMEMBER AIR DEFLECTOR,
COWL WEATHERSTRIP
................23-10
SEALS AND BEARING REPLACEMENT,
PITMAN SHAFT
......................19-32
SEALS, DOOR WINDOW GLASS AND
DOOR OPENING WEATHERSTRIP
........23-62
SEALS, FULL-METAL DOOR
WEATHERSTRIP
....................23-180
SEALSÐIN CAR REPLACEMENT, PITMAN
SHAFT
.............................19-21
SEALS, REAR MAIN OIL
..............9-44,9-84
SEALS, VALVE SPRINGS AND OIL
......9-21,9-62
SEAT BELT INDICATOR
...................8E-4
SEAT BELT REMINDER LAMP
............8E-16
SEAT COMPONENTS, POWER BUCKET
....23-106
SEAT CUSHIONÐXJ VEHICLES, REAR
.....23-107
SEAT CUSHION AND COVER, BUCKET
......23-98
SEAT CUSHION COVERÐXJ VEHICLES,
REAR
.............................23-107
SEAT CUSHION RECONDITIONINGÐXJ
VEHICLES, REAR
....................23-108
SEAT MOTOR REPLACEMENT, POWER
......8R-2
SEAT PLATFORM AND TRACKS, BUCKET
. . . 23-105
SEAT, POWER
..........................8A-1
SEATBACK COVERÐXJ VEHICLES, REAR
. . 23-111
SEATBACK COVER AND FRAME, BUCKET
. . 23-100
SEATBACK LATCH STRIKER AND
BUMPERÐXJ VEHICLES, REAR
........23-111
SEATBACK RECONDITIONING, BUCKET
....23-102
SEATBACK RECONDITIONINGÐXJ
VEHICLES, REAR
....................23-111
SEATBACKÐXJ VEHICLES, REAR
........23-109
SEATS
..............................23-195
SEATS, FRONT BUCKET
.................23-97
JINDEX19
Description Group-Page Description Group-Page Description Group-Page